Roessl Ulrich, Humi Sebastian, Leitgeb Stefan, Nidetzky Bernd
Research Center Pharmaceutical Engineering GmbH, Graz, Austria.
Institute for Biotechnology and Biochemical Engineering, Graz University of Technology, Austria.
Biotechnol J. 2015 Sep;10(9):1390-9. doi: 10.1002/biot.201400766. Epub 2015 Apr 24.
Freezing constitutes an important unit operation of biotechnological protein production. Effects of freeze-and-thaw (F/T) process parameters on stability and other quality attributes of the protein product are usually not well understood. Here a design of experiments (DoE) approach was used to characterize the F/T behavior of L-lactic dehydrogenase (LDH) in a 700-mL pilot-scale freeze container equipped with internal temperature and pH probes. In 24-hour experiments, target temperature between -10 and -38°C most strongly affected LDH stability whereby enzyme activity was retained best at the highest temperature of -10°C. Cooling profile and liquid fill volume also had significant effects on LDH stability and affected the protein aggregation significantly. Parameters of the thawing phase had a comparably small effect on LDH stability. Experiments in which the standard sodium phosphate buffer was exchanged by Tris-HCl and the non-ionic surfactant Tween 80 was added to the protein solution showed that pH shift during freezing and protein surface exposure were the main factors responsible for LDH instability at the lower freeze temperatures. Collectively, evidence is presented that supports the use of DoE-based systematic analysis at pilot scale in the identification of F/T process parameters critical for protein stability and in the development of suitable process control strategies.
冷冻是生物技术蛋白质生产中的一项重要单元操作。冻融(F/T)工艺参数对蛋白质产品稳定性和其他质量属性的影响通常并不十分清楚。在此,采用实验设计(DoE)方法,在配备内部温度和pH探头的700 mL中试规模冷冻容器中,对L-乳酸脱氢酶(LDH)的冻融行为进行表征。在24小时的实验中,-10至-38°C的目标温度对LDH稳定性影响最大,在-10°C的最高温度下酶活性保留最佳。冷却曲线和液体填充体积对LDH稳定性也有显著影响,并对蛋白质聚集有显著影响。解冻阶段的参数对LDH稳定性的影响相对较小。用Tris-HCl替代标准磷酸钠缓冲液并向蛋白质溶液中添加非离子表面活性剂吐温80的实验表明,冷冻过程中的pH变化和蛋白质表面暴露是导致较低冷冻温度下LDH不稳定的主要因素。总体而言,有证据支持在中试规模下使用基于DoE的系统分析来确定对蛋白质稳定性至关重要的F/T工艺参数,并制定合适的过程控制策略。