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生产能力与市场需求双向不确定性下流程工业批量规模与调度优化的模型预测控制

A Model Predictive Control for Lot Sizing and Scheduling Optimization in the Process Industry under Bidirectional Uncertainty of Production Ability and Market Demand.

作者信息

Tang Qi, Wang Yiran

机构信息

School of Management, Shenyang University of Technology, Shenyang 110870, China.

出版信息

Comput Intell Neurosci. 2022 Sep 30;2022:2676545. doi: 10.1155/2022/2676545. eCollection 2022.

DOI:10.1155/2022/2676545
PMID:36210989
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC9546657/
Abstract

In the face of bidirectional uncertainty of market demand and production ability, this paper establishes a multiobjective mathematical model for lot sizing and scheduling integrated optimization of the process industry considering both material network and production manufacturing and finds the optimal decision of the model through model predictive control to minimize total completion time and total production cost. While realizing the model predictive control proposed in this paper, the Elman neural network predicts the relevant parameters required by learning historical orders for the uncertain market demand and equipment production ability. Then, the calculation formulas of product supply and demand matching and equipment production ability are formed and introduced into the next stage of the model as a constraint condition. In addition to the above constraints for constructing lot sizing and scheduling integrated models in the process industry, this paper also considers both the material network and production manufacturing and uses the IMOPSO algorithm to solve the problem iteratively. So far, a complete model predictive control can be generated. Through the model predictive control, the production system can respond in advance, make appropriate changes to offset the foreseeable interference, and obtain the lot sizing and scheduling scheme considering bidirectional uncertainty, thereby improving the system's overall robustness. Finally, this paper realizes the model's predictive control process through example simulation and analyzes the operation results combined with the scheduling Gantt chart to verify the applicability and effectiveness of the model.

摘要

面对市场需求和生产能力的双向不确定性,本文建立了一个考虑物料网络和生产制造的流程工业批量规模与调度集成优化的多目标数学模型,并通过模型预测控制找到模型的最优决策,以最小化总完工时间和总生产成本。在实现本文提出的模型预测控制时,埃尔曼神经网络通过学习历史订单来预测不确定市场需求和设备生产能力所需的相关参数。然后,形成产品供需匹配和设备生产能力的计算公式,并作为约束条件引入模型的下一阶段。除了上述用于构建流程工业批量规模与调度集成模型的约束条件外,本文还兼顾物料网络和生产制造,采用改进的多目标粒子群算法进行迭代求解。至此,可以生成完整的模型预测控制。通过模型预测控制,生产系统可以提前做出响应,进行适当的调整以抵消可预见的干扰,并获得考虑双向不确定性的批量规模与调度方案,从而提高系统的整体鲁棒性。最后,本文通过实例仿真实现了模型的预测控制过程,并结合调度甘特图分析运行结果,验证了模型的适用性和有效性。

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