Chen Bing, Guo Ye, Li Shunshun, Liu Guoyue
Hunan Provincial Key Laboratory of High Efficiency and Precision Machining of Difficult-to-Cut Material, School of Mechanical Engineering, Hunan University of Science and Technology, Xiangtan 411201, China.
Hunan Taijia New Material Technology Co., Ltd., Changsha 410203, China.
Materials (Basel). 2022 Oct 10;15(19):7028. doi: 10.3390/ma15197028.
In order to machine the tungsten alloy with high efficiency, low damage and precision, laser ablation texture technology and precision grinding technology were combined to carry out grinding experiments of tungsten alloy and laser ablation texture-assisted grinding experiments. The advantages of laser ablation texture-assisted grinding tungsten alloy were investigated by comparing of the surface morphology, grinding force and surface roughness between ordinary grinding and laser ablative texture-assisted grinding. The results demonstrate that the surface morphology of ordinary grinding tungsten alloy was poor, the surface roughness was relatively high and the grinding force was relatively large. The surface morphology of the laser ablation texture-assisted grinding tungsten alloy processed by laser ablation texture was improved, the surface roughness decreased by 0.023 µm-0.204 µm, the normal force decreased by 49.91-59.46% and the tangent force decreased by 44.11-58.49%. Meantime, for the area ratio of texture A being the most, the grinding effect was related to the area ratio of texture, and the lowest grinding force and the best surface quality were observed on the tungsten alloy with the laser ablated texture A; the grinding forces and roughness of the other textures' workpiece was similar and close because of their similar area ratios. The results demonstrate that laser ablation texture-assisted grinding of tungsten alloy could improve machining quality and reduce grinding force, which would provide guidance for realizing the high efficiency and precision machining of tungsten alloy.
为了高效、低损伤且精确地加工钨合金,将激光烧蚀织构技术与精密磨削技术相结合,对钨合金进行磨削实验以及激光烧蚀织构辅助磨削实验。通过比较普通磨削与激光烧蚀织构辅助磨削下的表面形貌、磨削力和表面粗糙度,研究了激光烧蚀织构辅助磨削钨合金的优势。结果表明,普通磨削钨合金的表面形貌较差,表面粗糙度相对较高且磨削力较大。经激光烧蚀织构处理的激光烧蚀织构辅助磨削钨合金的表面形貌得到改善,表面粗糙度降低了0.023 µm - 0.204 µm,法向力降低了49.91% - 59.46%,切向力降低了44.11% - 58.49%。同时,对于织构A面积占比最大的情况,磨削效果与织构面积占比有关,在具有激光烧蚀织构A的钨合金上观察到最低的磨削力和最佳的表面质量;由于其他织构工件的面积占比相似,其磨削力和粗糙度相近。结果表明,激光烧蚀织构辅助磨削钨合金可提高加工质量并降低磨削力,这将为实现钨合金的高效精密加工提供指导。