Evaluation of a hydrodynamic cavitation-type bubble generator in a prototype bench-scale flotation unit for poultry processing wastewater treatment.

Dissolved Air Flotation (DAF) systems are designed to remove oil and grease (O&G) and total suspended solids (TSS) in wastewater treatment. These systems require saturation tanks, water pumps, and high-pressure compressors to control the pressure, hydraulic retention time, and airflow parameters. DAF process efficiency depends on complex operational controls associated with these components, and the most critical aspect of an effectively operating DAF unit is a generated bubble size. This work presents the design and operational test of a flotation unit prototype that replaces the saturation tank and high-pressure compressors present in DAF with the CARMIN microbubble injector, the evaluation of the proposed system's TSS and O&G removal efficiency was carried out considering different initial configurations of the injector to change the generated microbubble size, four synthetic wastewater solutions, and poly aluminum chloride as a flocculant to establish the potential of this system for the poultry processing wastewater treatment. Mean microbubble size results were obtained from 47.41 µm to 116.17 µm. The average removal efficiency of TSS exceeded 65% under a high concentration of suspended particles (1,560 mg/l) and 80% under a lower TSS concentration (795 mg/l). Meanwhile, 70% and 90% of O&G were removed from high (400 mg/l) and low (100 mg/l) initial O&G concentrations, respectively. These removal levels are similar to those reported in the literature for DAF for poultry processing wastewater, albeit with a simple configuration and better controllability and scalability.