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Multi-Ion-Based Modelling and Experimental Investigations on Consistent and High-Throughput Generation of a Micro Cavity Array by Mask Electrolyte Jet Machining.

作者信息

Wu Ming, Guo Zhongning, Qian Jun, Reynaerts Dominiek

机构信息

Department of Mechanical Engineering, Katholieke Universiteit Leuven, Oude Markt 13, 3000 Leuven, Belgium.

Department of Computer Science, Katholieke Universiteit Leuven, Oude Markt 13, 3000 Leuven, Belgium.

出版信息

Micromachines (Basel). 2022 Dec 7;13(12):2165. doi: 10.3390/mi13122165.

DOI:10.3390/mi13122165
PMID:36557464
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC9784498/
Abstract

The controllability and consistency in the fabrication of micro-textures on large-scale remains a challenge for existing production processes. Mask electrolyte jet machining (MEJM) is an alternative to Jet-ECM for controllable and high-throughput surface microfabrication with more consistency of dimensional tolerances. This hybrid configuration combines the high-throughput of masked-ECM and the adjustable flow-field of jet-ECM. In this work, a duckbill jet nozzle was introduced to make MEJM more capable of batch micro-structuring. A multiphysics model was built to simulate the distribution of electrochemical reaction ions, the current density distribution, and the evolution of the shape of the machined cavity. Experimental investigations are presented showing the influence of the machining voltage and nozzle moving speed on the micro cavity. Several 35×35 micro cavity arrays with a diameter of 11.73-24.92 μm and depth of 7.24-15.86 μm are generated on 304 stainless steel.

摘要
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/fa77597c059b/micromachines-13-02165-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/1bae4c9f46ec/micromachines-13-02165-g0A1.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/313caa6969c9/micromachines-13-02165-g0A2.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/7efd4f22438d/micromachines-13-02165-g0A3.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/c70bd590f9e2/micromachines-13-02165-g0A4.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/37fb71ee4a47/micromachines-13-02165-g0A5.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/7729da71ef85/micromachines-13-02165-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/47ecde0368e1/micromachines-13-02165-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/dee0a551fce1/micromachines-13-02165-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/cdd08a46d50a/micromachines-13-02165-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/51a770360fcd/micromachines-13-02165-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/2215aeab50bd/micromachines-13-02165-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/8c111c99312a/micromachines-13-02165-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/fa77597c059b/micromachines-13-02165-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/1bae4c9f46ec/micromachines-13-02165-g0A1.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/313caa6969c9/micromachines-13-02165-g0A2.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/7efd4f22438d/micromachines-13-02165-g0A3.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/c70bd590f9e2/micromachines-13-02165-g0A4.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/37fb71ee4a47/micromachines-13-02165-g0A5.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/7729da71ef85/micromachines-13-02165-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/47ecde0368e1/micromachines-13-02165-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/dee0a551fce1/micromachines-13-02165-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/cdd08a46d50a/micromachines-13-02165-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/51a770360fcd/micromachines-13-02165-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/2215aeab50bd/micromachines-13-02165-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/8c111c99312a/micromachines-13-02165-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/fed0/9784498/fa77597c059b/micromachines-13-02165-g008.jpg

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本文引用的文献

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Micromachines (Basel). 2020 Oct 20;11(10):948. doi: 10.3390/mi11100948.
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