Roche Diagnostics GmbH, Penzberg, Germany.
Merck & Co., Inc., Kenilworth, NJ.
PDA J Pharm Sci Technol. 2023 May-Jun;77(3):211-235. doi: 10.5731/pdajpst.2021.012672. Epub 2023 Jan 25.
The current compendial sterility test has a 14-day incubation time and is often the time-limiting step in the Assess and Release Process of pharmaceutical products. There is an ever-increasing number of technologies available on the market that have benefits in addition to faster Time to Result, such as standardization and automation of readout (eliminating analyst subjectivity) and improved data integrity (including eliminating the need for contemporaneous verification of the result by another analyst). Regulators have been encouraging the pharmaceutical industry to adopt these innovative systems; however, it has taken a considerable time before receiving the first approvals from various health authorities (including both the European Medicines Agency and Food and Drug Administration) for the use of an alternative and rapid sterility test for the release of sterile drug product lots. This article describes a systematic 9-step approach to the evaluation, equipment qualification, validation, and deployment of alternative sterility tests that can be applied by pharmaceutical companies wanting to take advantage of the numerous benefits of alternative sterility tests. Two case studies are presented to illustrate the validation and implementation approach, including statistical methods. Although most of the steps toward implementation are aligned, the validation and transfer have been approached differently for each of the case studies because of differences in the chosen technology as well as independent company internal decisions to comply with validation guidelines. However, both case studies show successful implementation of an alternative sterility test for sterile drug products with an ∼50% reduced incubation time.
现行的药典无菌检测法的孵育时间为 14 天,通常是药品放行评估过程中的时间限制步骤。目前市场上有越来越多的技术,除了能更快地得到检测结果外,还有许多其他好处,例如检测结果的判读(消除分析人员的主观性)标准化和自动化,以及数据完整性的提高(包括无需再由另一位分析人员对结果进行同时验证)。监管机构一直鼓励制药行业采用这些创新系统;然而,在各个卫生当局(包括欧洲药品管理局和美国食品药品监督管理局)首次批准替代快速无菌检测法放行无菌药品批次之前,已经花费了相当长的时间。本文描述了一个系统的 9 步方法,用于评估、设备确认、验证和部署替代无菌检测法,希望利用替代无菌检测法众多优势的制药公司可以采用这种方法。本文介绍了两个案例研究,说明了验证和实施方法,包括统计方法。虽然实施过程中的大多数步骤是一致的,但由于所选技术的差异以及公司内部为符合验证指南而做出的独立决策,每个案例研究的验证和转移都采用了不同的方法。然而,这两个案例研究都成功地为无菌药品实施了替代无菌检测法,将孵育时间缩短了约 50%。
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