Petroleum Application Department, Egyptian Petroleum Research Institute (EPRI), Nasr City11727, Cairo, Egypt.
Processes Design & Development Department, Egyptian Petroleum Research Institute (EPRI), Nasr City11727, Cairo, Egypt.
Langmuir. 2023 Feb 14;39(6):2333-2346. doi: 10.1021/acs.langmuir.2c03061. Epub 2023 Jan 31.
Antifouling (AF) nanocoatings made of polydimethylsiloxane (PDMS) are more cost-efficient and eco-friendly substitutes for the already outlawed tributyltin-based coatings. Here, a catalytic hydrosilation approach was used to construct a design inspired by composite mosquito eyes from non-toxic PDMS nanocomposites filled with graphene oxide (GO) nanosheets decorated with magnetite nanospheres (GO-FeO nanospheres). Various GO-FeO hybrid nanofillers were dispersed into the PDMS resin through a solution casting method to evaluate the structure-property relationship. A simple coprecipitation procedure was used to fabricate magnetite nanospheres with an average diameter of 30-50 nm, a single crystal structure, and a predominant (311) lattice plane. The uniform bioinspired superhydrophobic PDMS/GO-FeO nanocomposite surface produced had a micro-/nano-roughness, low surface-free energy (SFE), and high fouling release (FR) efficiency. It exhibited several advantages including simplicity, ease of large-area fabrication, and a simultaneous offering of dual micro-/nano-scale structures simply via a one-step solution casting process for a wide variety of materials. The superhydrophobicity, SFE, and rough topology have been studied as surface properties of the unfilled silicone and the bioinspired PDMS/GO-FeO nanocomposites. The coatings' physical, mechanical, and anticorrosive features were also taken into account. Several microorganisms were employed to examine the fouling resistance of the coated specimens for 1 month. Good dispersion of GO-FeO hybrid fillers in the PDMS coating until 1 wt % achieved the highest water contact angle (158° ± 2°), the lowest SFE (12.06 mN/m), micro-/nano-roughness, and improved bulk mechanical and anticorrosion properties. The well-distributed PDMS/GO-FeO (1 wt % nanofillers) bioinspired nanocoating showed the least biodegradability against all the tested microorganisms [ (2.047%), (1.961%), and (1.924%)]. We successfully developed non-toxic, low-cost, and economical nanostructured superhydrophobic FR composite coatings for long-term ship hull coatings. This study may expand the applications of bio-inspired functional materials because for multiple AF, durability and hydrophobicity are both important features in several industrial applications.
基于聚二甲基硅氧烷(PDMS)的防污(AF)纳米涂层比已经被禁用的三丁基锡基涂层更具成本效益和环保效益。在这里,采用催化氢化硅烷化方法构建了一种设计,灵感来自非毒性 PDMS 纳米复合材料,其中填充了氧化石墨烯(GO)纳米片和磁性纳米球(GO-FeO 纳米球)。通过溶液浇铸法将各种 GO-FeO 杂化纳米填料分散到 PDMS 树脂中,以评估结构-性能关系。采用简单的共沉淀法制备了平均直径为 30-50nm、具有单晶结构和主要(311)晶格面的磁性纳米球。所制备的具有均匀仿生超疏水性的 PDMS/GO-FeO 纳米复合材料表面具有微/纳米粗糙度、低表面自由能(SFE)和高防污释放(FR)效率。它具有多种优点,包括简单、易于大面积制造,并且通过一步溶液浇铸工艺即可简单地提供单一微/纳米尺度结构,适用于各种材料。超疏水性、SFE 和粗糙拓扑结构已被研究为未填充硅酮和仿生 PDMS/GO-FeO 纳米复合材料的表面特性。还考虑了涂层的物理、机械和防腐特性。使用几种微生物来检查涂覆样品的 1 个月的抗污性能。GO-FeO 杂化填料在 PDMS 涂层中的良好分散(达到 1wt%)实现了最高的水接触角(158°±2°)、最低的 SFE(12.06mN/m)、微/纳米粗糙度以及改善的整体机械和防腐性能。均匀分散的 PDMS/GO-FeO(1wt%纳米填料)仿生纳米涂层对所有测试的微生物表现出最低的生物降解性[(2.047%)、(1.961%)和(1.924%)]。我们成功开发了无毒、低成本且经济的纳米结构化超疏水 FR 复合涂层,可用于长期船体涂层。本研究可能会扩展仿生功能材料的应用,因为对于多种 AF,耐久性和疏水性都是几个工业应用中的重要特性。