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采用气体保护金属极电弧焊对均匀磨损失效的H13钢热处理TBM盘形滚刀刀圈进行再制造的可行性研究。

Feasibility Study for the Remanufacturing of H13 Steel Heat-Treated TBM Disc Cutter Rings with Uniform Wear Failure Using GMAW.

作者信息

Zhang Kui, Dai Shuhao, Jiang Boyan, Zheng Xuejun, Liu Jingang, Zhang Xuhui

机构信息

Postdoctoral Research Station for Mechanics, Xiangtan University, Xiangtan 411105, China.

School of Mechanical Engineering, Xiangtan University, Xiangtan 411105, China.

出版信息

Materials (Basel). 2023 Jan 27;16(3):1093. doi: 10.3390/ma16031093.

DOI:10.3390/ma16031093
PMID:36770100
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC9920119/
Abstract

Given that the heat treatment states of the base metal have a great influence on the surfacing repair layer, this paper carried out a feasibility study for the remanufacturing of the failed cutter rings of TBM disc cutters with uniform wear (hereinafter referred to as normally-worn ring) using the gas metal arc welding technology (GMAW). Firstly, this paper developed a heat treatment process route for H13 steel cutter rings. Secondly, the heat treatment process is numerically analyzed based on the developed route, and the rationality of the route is verified from the distribution characteristics of temperature, phase, and stress fields. Subsequently, heat treatment tests were carried out, and the physical and mechanical properties of the base metal samples prepared under laboratory conditions were evaluated respectively and systematically. Based on the comprehensive performance evaluation value calculated by the weighted comparative analysis method, it was clear that the comprehensive performance of the quenched base metal samples was 7.6% higher than that of the engineering cutter ring interior. Therefore, it is reasonable to replace the failed engineering cutter rings repaired under laboratory conditions with the prepared samples as economical alternatives. Finally, the remanufacturing of the base metal samples using GMAW was carried out, and then the remanufacturing performance of the base metal samples was analyzed. The study concluded that the comprehensive performance of the surfacing repair layer was slightly lower than that of the engineering cutter ring edge (4.1%), thus proving that the idea of surfacing remanufacturing of the normally-worn ring proposed in this paper was basically feasible.

摘要

鉴于母材的热处理状态对堆焊修复层有很大影响，本文利用熔化极气体保护电弧焊（GMAW）技术对均匀磨损的TBM盘形滚刀失效刀圈（以下简称正常磨损刀圈）进行再制造可行性研究。首先，本文制定了H13钢刀圈的热处理工艺路线。其次，基于所制定的路线对热处理工艺进行数值分析，从温度、相和应力场的分布特征验证路线的合理性。随后，进行热处理试验，分别系统地评估在实验室条件下制备的母材试样的物理和力学性能。基于加权对比分析法计算的综合性能评价值，明确淬火母材试样的综合性能比工程刀圈内部高7.6%。因此，用制备的试样替代在实验室条件下修复的失效工程刀圈作为经济的替代品是合理的。最后，采用GMAW对母材试样进行再制造，然后分析母材试样的再制造性能。研究得出堆焊修复层的综合性能略低于工程刀圈边缘（4.1%），从而证明本文提出的正常磨损刀圈堆焊再制造的思路基本可行。

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