Hwang In-Seok, So Tae-Yeong, Lee Do-Hoon, Shin Chang-Seop
Department of Biosystems Engineering, Chungbuk National University, Cheongju 28644, Republic of Korea.
Industrial Materials Processing R&D Department, Korea Institute of Industrial Technology (KITECH), Incheon 21999, Republic of Korea.
Materials (Basel). 2023 Mar 7;16(6):2144. doi: 10.3390/ma16062144.
The metal powder injection molding process is completed by mixing a metal powder and a binder, performing an injection molding and degreasing process, and then performing a sintering process for high density. The disadvantage of metal powder injection molding is that defects occurring during the process affect mechanical properties, which are worse in mechanical properties than in products manufactured by cold-rolling. In this study, the mechanical properties and microstructure of stainless steel 316L manufactured by the metal powder injection molding process were analyzed. Mechanical properties such as density, tensile strength, and fatigue life were analyzed. The density was measured using Archimedes' principle, and a relative density of 94.62% was achieved compared to the theoretical density. The tensile strength was approximately 539.42 MPa and the elongation to fracture was approximately 92%. The fatigue test was performed at 80% of maximum tensile strength and a stress ratio of R = 0.1. The fatigue life was found in 55% (297 MPa) of maximum tensile strength that achieved 10 cycles. The microstructure was observed through scanning electron microscope after etching, and as a result, the average grain size was 88.51 μm. Using electron backscatter diffraction, inverse pole figure map, image quality map, and kernel average misorientation map of the specimen were observed in three different areas which were undeformed, uniformly deformed, and deformed. Based on these results, it is expected that research is needed to apply the metal powder injection molding process to the manufacture of agricultural machinery parts with complex shapes.
金属粉末注射成型工艺是通过将金属粉末和粘结剂混合,进行注射成型和脱脂工艺,然后进行高密度烧结工艺来完成的。金属粉末注射成型的缺点是该过程中出现的缺陷会影响机械性能,其机械性能比冷轧制造的产品更差。在本研究中,对通过金属粉末注射成型工艺制造的316L不锈钢的机械性能和微观结构进行了分析。分析了密度、抗拉强度和疲劳寿命等机械性能。使用阿基米德原理测量密度,与理论密度相比,相对密度达到了94.62%。抗拉强度约为539.42MPa,断裂伸长率约为92%。疲劳试验在最大抗拉强度的80%和应力比R = 0.1的条件下进行。在达到10次循环的最大抗拉强度的55%(297MPa)时发现了疲劳寿命。蚀刻后通过扫描电子显微镜观察微观结构,结果平均晶粒尺寸为88.51μm。使用电子背散射衍射,在未变形、均匀变形和变形的三个不同区域观察了试样的反极图、图像质量图和核平均取向差图。基于这些结果,预计需要开展研究,以将金属粉末注射成型工艺应用于制造形状复杂的农业机械零件。