• 文献检索
  • 文档翻译
  • 深度研究
  • 学术资讯
  • Suppr Zotero 插件Zotero 插件
  • 邀请有礼
  • 套餐&价格
  • 历史记录
应用&插件
Suppr Zotero 插件Zotero 插件浏览器插件Mac 客户端Windows 客户端微信小程序
定价
高级版会员购买积分包购买API积分包
服务
文献检索文档翻译深度研究API 文档MCP 服务
关于我们
关于 Suppr公司介绍联系我们用户协议隐私条款
关注我们

Suppr 超能文献

核心技术专利：CN118964589B侵权必究
粤ICP备2023148730 号-1Suppr @ 2026

文献检索

告别复杂PubMed语法，用中文像聊天一样搜索，搜遍4000万医学文献。AI智能推荐，让科研检索更轻松。

立即免费搜索

文件翻译

保留排版，准确专业，支持PDF/Word/PPT等文件格式，支持 12+语言互译。

免费翻译文档

深度研究

AI帮你快速写综述，25分钟生成高质量综述，智能提取关键信息，辅助科研写作。

立即免费体验

优化基于聚碳酸酯基体的单向（UD）热塑性复合带的点焊工艺。

Optimizing the Process of Spot Welding of Polycarbonate-Matrix-Based Unidirectional (UD) Thermoplastic Composite Tapes.

作者信息

Birtha Janos, Marschik Christian, Kobler Eva, Straka Klaus, Steinbichler Georg, Schlecht Sven, Zwicklhuber Paul

机构信息

Institute of Polymer Injection Moulding and Process Automation, Johannes Kepler University Linz, Altenbergerstraße 69, 4040 Linz, Austria.

Competence Center CHASE GmbH, Altenbergerstraße 69, 4040 Linz, Austria.

出版信息

Polymers (Basel). 2023 May 4;15(9):2182. doi: 10.3390/polym15092182.

DOI:10.3390/polym15092182
PMID:37177329
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC10181166/
Abstract

The aim of this work was to optimize spot welding of unidirectional tapes made of polycarbonate and carbon fibers. Three studies were performed to investigate the influences of various welding conditions on the quality of the welded spot. First, we used a full factorial experimental design to analyze the influence of temperature and time on the welds' tensile stress at break. Second, we repeated the experiment with optimized settings and conditions. Finally, we adopted a central composite design (CCD) to investigate the stability of the process. Our results show that temperature had the greatest influence on weld quality. The maximum tensile stress achieved was 23 MPa. Using a relatively high temperature for a short welding time resulted in self-cleaning of the welding head and in a faster and more stable process, and gel permeation chromatography (GPC) confirmed that these conditions caused no additional degradation.

摘要

这项工作的目的是优化由聚碳酸酯和碳纤维制成的单向带的点焊。进行了三项研究以调查各种焊接条件对焊点质量的影响。首先，我们使用全因子实验设计来分析温度和时间对焊缝断裂拉伸应力的影响。其次，我们在优化的设置和条件下重复了实验。最后，我们采用中心复合设计（CCD）来研究该过程的稳定性。我们的结果表明，温度对焊接质量影响最大。达到的最大拉伸应力为23兆帕。在较短的焊接时间内使用相对较高的温度会导致焊头自清洁，并使过程更快、更稳定，凝胶渗透色谱法（GPC）证实这些条件不会导致额外的降解。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/38fdff44565c/polymers-15-02182-g023.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/8f379676426a/polymers-15-02182-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/9c2426b7b1ac/polymers-15-02182-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/adad166962bc/polymers-15-02182-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/20765f472df0/polymers-15-02182-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/284ea5852496/polymers-15-02182-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/a8a674a2b90a/polymers-15-02182-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/80b2f849e31c/polymers-15-02182-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/79a9f75e36ef/polymers-15-02182-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/c9ba6c4dada5/polymers-15-02182-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/3439fcf7e156/polymers-15-02182-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/f8881a0db323/polymers-15-02182-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/4ff1d1397a46/polymers-15-02182-g012.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/857bb1401e19/polymers-15-02182-g013.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/641e91e1c7df/polymers-15-02182-g014.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/760f5046bfe5/polymers-15-02182-g015.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/353901b8e225/polymers-15-02182-g016.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/3cbaeacbe63f/polymers-15-02182-g017.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/eb1b0fed46ef/polymers-15-02182-g018.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/d323788a7a54/polymers-15-02182-g019.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/b744f6a6fa93/polymers-15-02182-g020.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/1ef4799669c0/polymers-15-02182-g021.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/c9b7fc89c055/polymers-15-02182-g022.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/38fdff44565c/polymers-15-02182-g023.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/8f379676426a/polymers-15-02182-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/9c2426b7b1ac/polymers-15-02182-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/adad166962bc/polymers-15-02182-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/20765f472df0/polymers-15-02182-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/284ea5852496/polymers-15-02182-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/a8a674a2b90a/polymers-15-02182-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/80b2f849e31c/polymers-15-02182-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/79a9f75e36ef/polymers-15-02182-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/c9ba6c4dada5/polymers-15-02182-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/3439fcf7e156/polymers-15-02182-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/f8881a0db323/polymers-15-02182-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/4ff1d1397a46/polymers-15-02182-g012.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/857bb1401e19/polymers-15-02182-g013.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/641e91e1c7df/polymers-15-02182-g014.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/760f5046bfe5/polymers-15-02182-g015.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/353901b8e225/polymers-15-02182-g016.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/3cbaeacbe63f/polymers-15-02182-g017.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/eb1b0fed46ef/polymers-15-02182-g018.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/d323788a7a54/polymers-15-02182-g019.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/b744f6a6fa93/polymers-15-02182-g020.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/1ef4799669c0/polymers-15-02182-g021.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/c9b7fc89c055/polymers-15-02182-g022.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b4b/10181166/38fdff44565c/polymers-15-02182-g023.jpg

相似文献

1
Optimizing the Process of Spot Welding of Polycarbonate-Matrix-Based Unidirectional (UD) Thermoplastic Composite Tapes.优化基于聚碳酸酯基体的单向（UD）热塑性复合带的点焊工艺。
Polymers (Basel). 2023 May 4;15(9):2182. doi: 10.3390/polym15092182.
2
Using Heating and Cooling Presses in Combination to Optimize the Consolidation Process of Polycarbonate-Based Unidirectional Thermoplastic Composite Tapes.结合使用加热和冷却压机以优化聚碳酸酯基单向热塑性复合带材的固结过程
Polymers (Basel). 2023 Nov 23;15(23):4500. doi: 10.3390/polym15234500.
3
Influence of Pre-Pressing Ring on the Weld Quality of Ultrasonically Welded Short Carbon Fiber Reinforced Nylon 6 Composite.预压环对超声焊接短碳纤维增强尼龙6复合材料焊接质量的影响
Polymers (Basel). 2022 Jul 30;14(15):3115. doi: 10.3390/polym14153115.
4
Laser Spot Micro-Welding of Ultra-Thin Steel Sheet.超薄钢板的激光点焊
Micromachines (Basel). 2021 Mar 23;12(3):342. doi: 10.3390/mi12030342.
5
Lay-Up and Consolidation of a Composite Pipe by In Situ Ultrasonic Welding of a Thermoplastic Matrix Composite Tape.通过热塑性基体复合带的原位超声焊接对复合管进行铺层和固结
Materials (Basel). 2018 May 11;11(5):786. doi: 10.3390/ma11050786.
6
Characterization and Modeling of Ply/Tool and Ply/Ply Slippage Phenomena of Unidirectional Polycarbonate CF Tapes.单向聚碳酸酯碳纤维带材的铺层/工具和铺层/铺层滑移现象的表征与建模
Polymers (Basel). 2023 Aug 23;15(17):3520. doi: 10.3390/polym15173520.
7
Mechanical Strength of Thermoplastic Polyamide Welded by Nd:YAG Laser.钕钇铝石榴石激光焊接的热塑性聚酰胺的机械强度
Polymers (Basel). 2019 Aug 22;11(9):1381. doi: 10.3390/polym11091381.
8
Substituting Resistance Spot Welding with Flexible Laser Spot Welding to Join Ultra-Thin Foil of Inconel 718 to Thick 410 Steel.用柔性激光点焊替代电阻点焊将Inconel 718超薄箔与410厚钢连接。
Materials (Basel). 2022 May 9;15(9):3405. doi: 10.3390/ma15093405.
9
Study of Gravity Effects on Titanium Laser Welding in the Vertical Position.垂直位置下重力对钛激光焊接影响的研究。
Materials (Basel). 2017 Sep 8;10(9):1031. doi: 10.3390/ma10091031.
10
Ultrasonic Welding of Thermoplastic Composite Coupons for Mechanical Characterization of Welded Joints through Single Lap Shear Testing.用于通过单搭接剪切试验对焊接接头进行力学表征的热塑性复合材料试样的超声波焊接
J Vis Exp. 2016 Feb 11(108):e53592. doi: 10.3791/53592.

引用本文的文献

1
Using Heating and Cooling Presses in Combination to Optimize the Consolidation Process of Polycarbonate-Based Unidirectional Thermoplastic Composite Tapes.结合使用加热和冷却压机以优化聚碳酸酯基单向热塑性复合带材的固结过程
Polymers (Basel). 2023 Nov 23;15(23):4500. doi: 10.3390/polym15234500.

本文引用的文献

1
A Novel Multi-Region, Multi-Phase, Multi-Component-Mixture Modeling Approach to Predicting the Thermodynamic Behaviour of Thermoplastic Composites during the Consolidation Process.一种用于预测热塑性复合材料在固结过程中热力学行为的新型多区域、多阶段、多组分混合建模方法。
Polymers (Basel). 2022 Nov 7;14(21):4785. doi: 10.3390/polym14214785.
2
Multi-Objective Optimization of Resistance Welding Process of GF/PP Composites.玻璃纤维增强聚丙烯复合材料电阻焊接工艺的多目标优化
Polymers (Basel). 2021 Jul 31;13(15):2560. doi: 10.3390/polym13152560.
3
Ultrasonic Welding of Novel Carbon/ Elium Thermoplastic Composites with Flat and Integrated Energy Directors: Lap Shear Characterisation and Fractographic Investigation.
新型碳/埃利姆热塑性复合材料的超声波焊接：带有扁平及集成能量导向器的搭接剪切特性及断口形貌研究
Materials (Basel). 2020 Apr 1;13(7):1634. doi: 10.3390/ma13071634.
4
Advances in Ultrasonic Welding of Thermoplastic Composites: A Review.热塑性复合材料超声焊接的进展：综述
Materials (Basel). 2020 Mar 12;13(6):1284. doi: 10.3390/ma13061284.