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适用于船舶轻量化建造的高强度钢鞍形板成型数值计算

Numerical Calculation of High-Strength-Steel Saddle Plate Forming Suitable for Lightweight Construction of Ships.

作者信息

Wang Shun, Dai Jinliang, Wang Ji, Li Rui, Wang Jiayan, Xu Zhikang

机构信息

Naval Architecture and Ocean Engineering College, Dalian Maritime University, Dalian 116026, China.

School of Naval Architecture and Ocean Engineering, Dalian University of Technology, Dalian 116024, China.

出版信息

Materials (Basel). 2023 May 19;16(10):3848. doi: 10.3390/ma16103848.

Abstract

With the demand for construction of lightweight ships and polar ships, high-strength steel is increasingly applied in shipbuilding. There are a large number of complex curved plates to be processed in ship construction. The main method for forming a complex curved plate is line heating. A saddle plate is an important type of double-curved plate, which affects the resistance performance of the ship. The existing research on high-strength-steel saddle plates is lacking. To solve the problem of forming for high-strength-steel saddle plates, the numerical calculation of line heating for a EH36 steel saddle plate was studied. By combining it with a line heating experiment of low-carbon-steel saddle plates, the feasibility of numerical calculation based on the thermal elastic-plastic theory for high-strength-steel saddle plates was verified. Under the premise that the processing conditions such as the material parameters, heat transfer parameters, and the constraint mode of the plate were correctly designed, the effects of the influencing factors on deformation of the saddle plate could be studied by the numerical calculation method. The numerical calculation model of line heating for high-strength-steel saddle plates was established, and the effects of geometric parameters and forming parameters on shrinkage and deflection were studied. This research can provide ideas for the lightweight construction of ships and provide data support for automatic processing of curved plates. It can also provide inspiration for curved plate forming in fields such as aerospace manufacturing, the automotive industry, and architecture.

摘要

随着对轻型船舶和极地船舶建造的需求,高强度钢在船舶制造中的应用越来越广泛。船舶建造中有大量复杂的曲面板需要加工。曲面板成型的主要方法是水火弯板。鞍形板是双曲面板的一种重要类型,它影响船舶的阻力性能。目前对高强度钢鞍形板的研究较少。为了解决高强度钢鞍形板的成型问题,对EH36钢鞍形板水火弯板的数值计算进行了研究。通过将其与低碳钢鞍形板的水火弯板实验相结合,验证了基于热弹塑性理论对高强度钢鞍形板进行数值计算的可行性。在正确设计材料参数、传热参数和板材约束方式等加工条件的前提下,采用数值计算方法研究影响因素对鞍形板变形的影响。建立了高强度钢鞍形板水火弯板的数值计算模型,研究了几何参数和成型参数对收缩和挠度的影响。该研究可为船舶轻量化建造提供思路,为曲面板自动化加工提供数据支持。也可为航空航天制造、汽车工业和建筑等领域的曲面板成型提供启示。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/1252/10222952/ace2e8f0a57c/materials-16-03848-g001.jpg

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