Xu Hanwei, Sun Zizhou, Dai Yifan, Guan Chaoliang, Hu Hao
College of Intelligent Science and Technology, National University of Defense Technology, Changsha 410073, China.
Hunan Key Laboratory of Ultra-Precision Machining Technology, Changsha 410073, China.
Micromachines (Basel). 2023 Jun 12;14(6):1240. doi: 10.3390/mi14061240.
The technology of in situ measurement of cylindrical shapes is an important means of improving the surface machining accuracy of cylindrical workpieces. As a method of cylindricity measurement, the principle of the three-point method has not been fully studied and applied, so it is seldom used in the field of high-precision cylindrical topography measurement. Since the three-point method has the advantages of a simpler measurement structure and smaller system error compared with other multi-point methods, the research on it is still of great significance. Based on the existing research results of the three-point method, this paper proposes the in situ measurement and reconstruction technology of the cylindrical shape of a high-precision mandrel by means of a three-point method. The principle of the technology is deduced in detail and an in situ measurement and reconstruction system is built to carry out the experiments. Experiment results are verified using a commercial roundness meter and the deviation of cylindricity measurement results is 10 nm, which is 2.56% of the measurement results of commercial roundness meters. This paper also discusses the advantages and application prospects of the proposed technology.
圆柱形状原位测量技术是提高圆柱工件表面加工精度的重要手段。作为一种圆柱度测量方法,三点法的原理尚未得到充分研究和应用,因此在高精度圆柱形貌测量领域很少使用。由于三点法与其他多点法相比具有测量结构更简单、系统误差更小的优点,对其进行研究仍具有重要意义。基于三点法的现有研究成果,本文提出了一种基于三点法的高精度芯轴圆柱形状原位测量与重构技术。详细推导了该技术的原理,并搭建了原位测量与重构系统进行实验。实验结果通过商用圆度仪进行验证,圆柱度测量结果的偏差为10nm,是商用圆度仪测量结果的2.56%。本文还讨论了所提技术的优点和应用前景。