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机械压榨蓖麻籽过程中的微观结构-力学和剪切性能研究。

Research on microstructural-mechanical and shearing properties of castor seed during mechanical extraction.

机构信息

College of Mechanical Engineering, Wuhan Polytechnical University, Wuhan, Hubei, China.

Jiangsu Key Laboratory of Advanced Food Manufacturing Equipment & Technology, Wuxi, Jiangsu, China.

出版信息

J Texture Stud. 2023 Dec;54(6):902-912. doi: 10.1111/jtxs.12790. Epub 2023 Jul 5.

Abstract

Castor seed oil, as an important biomass fuel, has attracted extensive attention worldwide due to inclusive applications. Castor seed screw mechanical extraction is in fact seed shear damage and oil output. Seed shearing mechanism has been investigated with a developed tribometer. Influences of pressing load, shearing speed, roller roughness were analyzed. Castor seed structural damage was in-situ observed with optical microscope, and in-depth analyzed with Scanning Electron Microscopy and Energy Dispersive Spectroscopy. The results reveal that shear interaction can be divided into three stages: coat damage, transition shearing and endosperm oil output. Seed shear mechanism includes coat peeling, endosperm plowing, tissue transferring and oil lubrication. High pressing load leads to more damage of coat and endosperm, causing more oil to flow out. With shearing speed increasing, coat is easily peeled, obvious endosperm shear plowing and oil lubrication happened in contact area. Coat damage by high roughness leads more oil output. Castor oil enters the contact area and work as lubricant, leading to the decrease of friction resistance.

摘要

蓖麻籽油作为一种重要的生物质燃料,由于其广泛的应用而引起了全世界的广泛关注。蓖麻籽螺旋机械压榨实际上是种子的剪切破坏和油的产出。利用研制的摩擦磨损试验机研究了种子的剪切机理。分析了压榨载荷、剪切速度、轧辊粗糙度的影响。利用光学显微镜对蓖麻籽的结构损伤进行了原位观察,并利用扫描电子显微镜和能谱仪进行了深入分析。结果表明,剪切相互作用可分为三个阶段:种皮损伤、过渡剪切和胚乳油输出。种子的剪切机理包括种皮剥落、胚乳犁耕、组织转移和油润滑。高压榨载荷会导致种皮和胚乳损伤加剧,从而使更多的油流出。随着剪切速度的增加,种皮容易剥落,在接触区会发生明显的胚乳剪切犁耕和油润滑。高粗糙度会导致种皮损伤加剧,从而导致更多的油流出。蓖麻油进入接触区并起到润滑剂的作用,从而降低了摩擦阻力。

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