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迈向乳制品加工可持续清洁(CIP):探索奶酪行业基于酶的清洁方法。

Towards sustainable Cleaning-in-Place (CIP) in dairy processing: Exploring enzyme-based approaches to cleaning in the Cheese industry.

机构信息

Department of Food Chemistry and Technology, Teagasc Food Research Centre, Moorepark, Fermoy, Ireland.

Department of Biological Sciences, University of Limerick, Castletroy, Limerick, Ireland.

出版信息

Compr Rev Food Sci Food Saf. 2023 Sep;22(5):3602-3619. doi: 10.1111/1541-4337.13206. Epub 2023 Jul 17.

Abstract

Cleaning-in-place (CIP) is the most commonly used cleaning and sanitation system for processing lines, equipment, and storage facilities such as milk silos in the global dairy processing industry. CIP employs thermal treatments and nonbiodegradable chemicals (acids and alkalis), requiring appropriate neutralization before disposal, resulting in sustainability challenges. In addition, biofilms are a major source of contamination and spoilage in dairy industries, and it is believed that current chemical CIP protocols do not entirely destroy biofilms. Use of enzymes as effective agents for CIP and as a more sustainable alternative to chemicals and thermal treatments is gaining interest. Enzymes offer several advantages when used for CIP, such as reduced water usage (less rinsing), lower operating temperatures resulting in energy savings, shorter cleaning times, and lower costs for wastewater treatment. Additionally, they are typically derived from natural sources, are easy to neutralize, and do not produce hazardous waste products. However, even with such advantages, enzymes for CIP within the dairy processing industry remain focused mainly on membrane cleaning. Greater adoption of enzyme-based CIP for cheese industries is projected pending a greater knowledge relating to cost, control of the process (inactivation kinetics), reusability of enzyme solutions, and the potential for residual activity, including possible effects on the subsequent product batches. Such studies are essential for the cheese industry to move toward more energy-efficient and sustainable cleaning solutions.

摘要

就地清洗(CIP)是全球乳制品加工行业中最常用于处理线、设备和储存设施(如牛奶筒仓)的清洁和卫生系统。CIP 采用热处理和不可生物降解的化学物质(酸和碱),在处理之前需要适当中和,这导致了可持续性挑战。此外,生物膜是乳制品行业污染和变质的主要来源,据信目前的化学 CIP 方案并未完全破坏生物膜。酶作为 CIP 的有效剂以及化学物质和热处理的更可持续替代品的使用越来越受到关注。当用于 CIP 时,酶具有几个优点,例如减少用水量(冲洗次数减少)、降低操作温度从而节省能源、缩短清洁时间以及降低废水处理成本。此外,它们通常来自天然来源,易于中和,并且不会产生危险的废物。然而,即使具有这些优点,乳制品加工行业中用于 CIP 的酶仍然主要集中在膜清洁上。预计在与成本、过程控制(失活动力学)、酶溶液的可重复使用性以及潜在的残留活性(包括对后续产品批次的可能影响)有关的更多知识的基础上,奶酪行业将更多地采用基于酶的 CIP。这些研究对于奶酪行业朝着更节能和可持续的清洁解决方案发展至关重要。

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