He Chunhua, Zhang Jianwen, Zhong Guangxiong, Li Qinghai, Wu Heng, Cheng Lianglun, Lin Juze
School of Computer, Guangdong University of Technology, Guangzhou, 510006, Guangdong, PR China.
Midea Group, Foshan, 528311, Guangdong, PR China.
Heliyon. 2023 Jul 27;9(8):e18619. doi: 10.1016/j.heliyon.2023.e18619. eCollection 2023 Aug.
Bread and soup are two of the most important foods in daily life, thus dough fermentation and nutrient soup elaboration are more and more popular, but there is a lack of relevant low-cost and high-reliable household appliances on the market. Therefore, this paper proposes automatic control methods for dough fermentation and nutrient soup elaboration based on a special microwave oven. Fermentation theory, run-up microwave fermentation principle, microwave extraction principle, NTC temperature probe design and scalable fuzzy control algorithm are described in detail. Besides, the experimental platform is set up with a temperature chamber, an optical fiber thermometer and a power meter. Experimental results demonstrate that the relationship between the heating time and flour's mass is linear. For different ambient temperature tests, the volume ratios of the fermented dough to unfermented dough of different cases range from 2.2 to 2.62, and the inside of the dough after fermentation is fluffy, with small and dense cavities. Meanwhile, there is no acid taste and skin dryness, and the power consumption of microwave fermentation is less than half of that induced by grill, convection or steam fermentation. The detection error of the NTC temperature probe with microwave shielded is 0.48 °C, and the control error of the closed loop system is less than 0.5 °C. The temperature-rise slope of water is lower than that of ingredient, and the water's temperature is about 1 °C less than that of the ingredient. The soup after microwave elaboration is amber and clear, the ingredients are intact, the water loss is less than 50 g, and the total power consumption is 684 Wh. In short, microwave-based control methods for dough fermentation and nutrient soup elaboration are effective.
面包和汤是日常生活中最重要的两种食物,因此面团发酵和营养汤熬制越来越受欢迎,但市场上缺乏相关低成本且高可靠性的家用电器。因此,本文提出了基于一种特殊微波炉的面团发酵和营养汤熬制自动控制方法。详细阐述了发酵理论、预热微波发酵原理、微波萃取原理、NTC温度探头设计和可扩展模糊控制算法。此外,搭建了由温度箱、光纤温度计和功率计组成的实验平台。实验结果表明,加热时间与面粉质量之间呈线性关系。对于不同环境温度测试,不同情况下发酵面团与未发酵面团的体积比在2.2至2.62之间,发酵后面团内部蓬松,有小而密集的气孔。同时,无酸味和表皮干裂现象,微波发酵的耗电量不到烤、对流或蒸汽发酵耗电量的一半。带微波屏蔽的NTC温度探头的检测误差为0.48°C,闭环系统的控制误差小于0.5°C。水的升温斜率低于食材的升温斜率,水的温度比食材的温度低约1°C。微波熬制后的汤呈琥珀色且清澈,食材完整,水分损失小于50克,总耗电量为684瓦时。总之,基于微波的面团发酵和营养汤熬制控制方法是有效的。