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Optimization of Cutting Parameters for Deep Hole Boring of Ti-6Al-4V Deep Bottle Hole.

作者信息

Li Wanzhong, Zheng Huan, Feng Yazhou

机构信息

Mechanical Engineering College, Xi'an Shiyou University, Xi'an 710065, China.

出版信息

Materials (Basel). 2023 Jul 27;16(15):5286. doi: 10.3390/ma16155286.

DOI:10.3390/ma16155286
PMID:37569987
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC10419836/
Abstract

In this study, the cutting parameters for machining deep bottle holes (deep holes with complex profiles and length-to-diameter ratio greater than 10) were optimized based on cutting simulation, a regression analysis genetic algorithm, and experimental validation. The influence of cutting parameters on cutting force and cutting temperature was analyzed using the response surface method (RSM), and the regression prediction model of cutting parameters with cutting force and most cutting temperature was established. Based on this model, multi-objective optimization of cutting force and material removal rate was carried out based on a genetic algorithm, and a set of optimal cutting parameters ( = 139.41 m/min, = 1.12 mm, = 0.27 mm/rev) with low cutting force and high material removal rate were obtained. Finally, based on the optimal cutting parameters, the machining of TC4 deep bottle holes with a length-to-diameter (L/D) ratio of 36.36 and a roughness of Ra 3.2 µm was accomplished through a deep hole boring experiment, which verified the feasibility of the selected cutting parameters and provided a certain reference for the machining of this type of parts.

摘要
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/b2511f38f396/materials-16-05286-g014.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/56d67a749f54/materials-16-05286-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/270dddaa3cfd/materials-16-05286-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/523bfc1d79f9/materials-16-05286-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/1b665507e286/materials-16-05286-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/19d23eddcbf8/materials-16-05286-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/f2cbeb0f841c/materials-16-05286-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/ebc0bd81dc63/materials-16-05286-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/9459c5d05a23/materials-16-05286-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/b290523d49b7/materials-16-05286-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/2b1fbc5d001c/materials-16-05286-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/1b01b61f4a34/materials-16-05286-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/135b24c0fea3/materials-16-05286-g012.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/40a92e01d959/materials-16-05286-g013.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/b2511f38f396/materials-16-05286-g014.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/56d67a749f54/materials-16-05286-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/270dddaa3cfd/materials-16-05286-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/523bfc1d79f9/materials-16-05286-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/1b665507e286/materials-16-05286-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/19d23eddcbf8/materials-16-05286-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/f2cbeb0f841c/materials-16-05286-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/ebc0bd81dc63/materials-16-05286-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/9459c5d05a23/materials-16-05286-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/b290523d49b7/materials-16-05286-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/2b1fbc5d001c/materials-16-05286-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/1b01b61f4a34/materials-16-05286-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/135b24c0fea3/materials-16-05286-g012.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/40a92e01d959/materials-16-05286-g013.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9fca/10419836/b2511f38f396/materials-16-05286-g014.jpg

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本文引用的文献

1
Evaluation of Cutting-Tool Coating on the Surface Roughness and Hole Dimensional Tolerances during Drilling of Al6061-T651 Alloy.Al6061-T651合金钻孔过程中切削刀具涂层对表面粗糙度和孔尺寸公差的影响评估
Materials (Basel). 2021 Apr 4;14(7):1783. doi: 10.3390/ma14071783.
2
Study on super-long deep-hole drilling of titanium alloy.钛合金超长深孔钻削研究
J Appl Biomater Funct Mater. 2018 Jan;16(1_suppl):150-156. doi: 10.1177/2280800017751491.
Materials (Basel). 2024 Mar 28;17(7):1551. doi: 10.3390/ma17071551.