Zhang Yanjie, Li Tianyou, Chen Hongkai, Xu Zhihui, Li Xinyao, Du Wangzhe, Liu Yaxing
College of Mechanical and Vehicle Engineering, Taiyuan University of Technology, Taiyuan 030024, China.
Engineering Research Center of Advanced Metal Composites Forming Technology and Equipment, Ministry of Education, Taiyuan University of Technology, Taiyuan 030024, China.
Sensors (Basel). 2023 Jul 30;23(15):6803. doi: 10.3390/s23156803.
Cylindrical components are parts with curved surfaces, and their high-precision defect testing is of great significance to industrial production. This paper proposes a noncontact internal defect imaging method for cylindrical components, and an automatic photoacoustic testing platform is built. A synthetic aperture focusing technology in the polar coordinate system based on laser ultrasonic (LU-pSAFT) is established, and the relationship between the imaging quality and position of discrete points is analyzed. In order to verify the validity of this method, small holes of Φ0.5 mm in the aluminum alloy rod are tested. During the imaging process, since a variety of waveforms can be excited by the pulsed laser synchronously, the masked longitudinal waves reflected by small holes need to be filtered and windowed to achieve high-quality imaging. In addition, the influence of ultrasonic beam angle and signal array spacing on imaging quality is analyzed. The results show that the method can accurately present the outline of the small hole, the circumferential resolution of the small hole is less than 1° and the dimensional accuracy and position error are less than 0.1 mm.
圆柱形部件是具有曲面的零件,其高精度缺陷检测对工业生产具有重要意义。本文提出了一种用于圆柱形部件的非接触式内部缺陷成像方法,并搭建了一个自动光声检测平台。建立了基于激光超声的极坐标系合成孔径聚焦技术(LU-pSAFT),并分析了离散点的成像质量与位置之间的关系。为了验证该方法的有效性,对铝合金棒材上直径为0.5mm的小孔进行了检测。在成像过程中,由于脉冲激光能同步激发多种波形,因此需要对小孔反射的被屏蔽纵向波进行滤波和加窗处理,以实现高质量成像。此外,分析了超声束角度和信号阵列间距对成像质量的影响。结果表明,该方法能够准确呈现小孔轮廓,小孔的周向分辨率小于1°,尺寸精度和位置误差小于0.1mm。