Khaghani Ali, Ivanov Atanas, Cheng Kai
Department of Mechanical and Aerospace Engineering (MAE), Brunel University London, Uxbridge UB8 3PH, UK.
Micromachines (Basel). 2023 Sep 4;14(9):1734. doi: 10.3390/mi14091734.
This study focuses on the analysis of a linear hydrostatic bearing using harmonic frequency response and harmonic response simulations. The aim is to evaluate the feasibility of replacing the existing alloy steel material with a metal matrix composite (MMC) in terms of its performance and dynamic characteristics for both the base and carriage parts. The simulation results indicate that the MMC material exhibits higher resonant frequencies and improved damping capabilities compared to the structural steel material. The higher resonant frequencies observed in the MMC material are attributed to its stiffness and structural properties. These properties contribute to increased natural frequencies and improved vibration damping characteristics. This suggests that incorporating the MMC material in the bearing design could enhance motion control, improving the ability to precisely control and manipulate the movement of components or systems. In the context of ultraprecision machining applications, incorporating the MMC material in the hydrostatic bearing design can also lead to a more accurate and controlled motion, resulting in improved precision and finer machining outcomes. The displacement analysis confirms that both materials meet the specifications provided by the manufacturer, supporting the viability of using MMC as an alternative. However, further experimental validation and considerations of material feasibility, manufacturing factors, and cost-effectiveness are necessary before implementing the MMC material in practical applications. Overall, this research highlights the potential benefits of MMC in the design of linear hydrostatic bearings, paving the way for enhanced performance in ultraprecision machining processes.
本研究着重于利用谐波频率响应和谐波响应模拟对线性静压轴承进行分析。目的是从性能和动态特性方面评估用金属基复合材料(MMC)替代现有合金钢材料用于基座和滑架部件的可行性。模拟结果表明,与结构钢材料相比,MMC材料具有更高的共振频率和更好的阻尼能力。MMC材料中观察到的较高共振频率归因于其刚度和结构特性。这些特性有助于提高固有频率并改善振动阻尼特性。这表明在轴承设计中采用MMC材料可以增强运动控制,提高精确控制和操纵部件或系统运动的能力。在超精密加工应用中,在静压轴承设计中采用MMC材料还可实现更精确和可控的运动,从而提高精度并获得更好的加工效果。位移分析证实两种材料均符合制造商提供的规格,支持使用MMC作为替代品的可行性。然而,在实际应用中实施MMC材料之前,还需要进一步的实验验证以及对材料可行性、制造因素和成本效益的考量。总体而言,本研究突出了MMC在直线静压轴承设计中的潜在优势,为超精密加工过程中性能的提升铺平了道路。