Faculty of Modern Agricultural Engineering, Kunming University of Science and Technology, Kunming, 650500, China.
Shandong Academy of Agricultural Machinery Science, Ji'nan, 250100, China.
Sci Rep. 2023 Nov 25;13(1):20751. doi: 10.1038/s41598-023-48117-1.
When the driven stubble-breaking and anti-blocking no-till planter operates in the Southwest China, the stubble-breaking blades will impact with the ground as they cut through the soil and straw stubble, causing the planter to vibrate. This results in poor performances of the seed discharge by seed discharger and the seed guide by the seed guide tube. Based on the principle of spiral conveying, a soybean shaftless spiral seed discharge and seed delivery device was designed. The optimum seed filling size and speed range of the spiral blade were obtained by analyzing the size, force, and motion of soybean seeds of "ZhongHuang 37". The quadratic regression orthogonal rotation test and response surface method were used to analyze the operating parameters of the shaftless spiral seed discharge and seed delivery device by joint EDEM (Discrete Element Method)-RecurDyn simulation. The optimum parameters were obtained: the spacing of spiral was 11.4 mm, spiral outer radius was 5.5 mm, spiral inner radius was 2.9 mm and rotation speed was 10.4 r·s. Based on simulation and optimization results, the device was trialed and its field performance was tested. The results showed that at a surface slope of 16.1°, an average surface flatness of 8.9 cm, an average planter vibration frequency of 75.2 Hz, and an average amplitude of 7.2 mm, the average seeding qualification index, multiple index, missing seeding index, and damage index of the shaftless spiral seed discharge and seed delivery device were 92.6%, 5.03%, 2.4% and 0.92%, respectively, which were in line with the local agronomic requirements. The designed soybean shaftless spiral seed discharge and seed delivery device meets the requirements of the quality of no-till seeding and can provide a reference for the design and improvement of seed discharger and seed guide tube under poor ground leveling and long-distance seed delivery conditions.
当西南地区免耕播种机进行作业时,灭茬破土装置的破土刀片在切割土壤和秸秆茬时会与地面碰撞,导致播种机产生振动。这会导致排种器排种和导种管导种性能变差。基于螺旋输送原理,设计了一种无轴螺旋大豆排种输送装置。通过分析“中黄 37”大豆种子的尺寸、受力和运动情况,得出了螺旋叶片的最佳种子填充尺寸和速度范围。采用二次回归正交旋转试验和响应面法,通过联合 EDEM(离散元法)-RecurDyn 模拟分析无轴螺旋排种输送装置的工作参数。得到最佳参数为:螺旋间距为 11.4mm,螺旋外半径为 5.5mm,螺旋内半径为 2.9mm,转速为 10.4r·s。基于仿真和优化结果,对装置进行了试验,并测试了其田间性能。结果表明,在表面坡度为 16.1°,表面平整度平均为 8.9cm,播种机振动频率平均为 75.2Hz,振幅平均为 7.2mm 的条件下,无轴螺旋排种输送装置的平均合格指数、综合指数、漏播指数和破损指数分别为 92.6%、5.03%、2.4%和 0.92%,符合当地农艺要求。设计的大豆无轴螺旋排种输送装置满足免耕播种质量要求,可为地面平整度差、远距离输送条件下排种器和导种管的设计和改进提供参考。