Naveed Muhammad, Azam Muhammad, Khan Nasrullah, Aslam Muhammad, Saleem Muhammad, Saeed Muhammad
Department of Statistics, National College of Business Administration and Economics, Lahore, 54660, Pakistan.
Department of Statistics, Govt Graduate College (B) Gulberg, Lahore, Pakistan.
Sci Rep. 2024 Jan 2;14(1):226. doi: 10.1038/s41598-023-50137-w.
This manuscript presents the development of an attribute control chart (ACC) designed to monitor the number of defective items in manufacturing processes. The charts are specifically tailored using time-truncated life test (TTLT) for two lifetime data distributions: the half-normal distribution (HND) and the half-exponential power distribution (HEPD) under a repetitive sampling scheme (RSS). To assess the effectiveness of the proposed control charts, both in-control (IC) and out-of-control (OOC) scenarios are considered by deriving the average run length (ARL). Various factors, including sample sizes, control coefficients, and truncated constants for shifted phases, are taken into account to evaluate the performance of the charts in terms of ARL. The behavior of ARLs is analyzed in the shifted process by introducing shifts in its parameters. The superiority of the HEPD-based chart is highlighted by comparing it with both the HND-based ACC and the ACC based on the Exponential distribution (ED) under TTLT using RSS. The results showcase the superior performance of the proposed HEPD-based chart, indicated by smaller ARL values. Additionally, the benefits of another proposed ACC using HND are compared with the ED-based ACC under RSS, further confirming the effectiveness of the HND-based approach through smaller ARLs Finally, the proposed control charts are evaluated through simulation testing and real-life implementation, emphasizing their practical applicability in real-world manufacturing settings.
本手稿介绍了一种属性控制图(ACC)的开发,该控制图旨在监测制造过程中的缺陷产品数量。这些控制图是专门针对两种寿命数据分布,采用时间截断寿命试验(TTLT)进行定制的:在重复抽样方案(RSS)下的半正态分布(HND)和半指数幂分布(HEPD)。为了评估所提出的控制图的有效性,通过推导平均运行长度(ARL)来考虑控制状态(IC)和失控状态(OOC)这两种情况。考虑了各种因素,包括样本大小、控制系数和转移阶段的截断常数,以便根据ARL评估控制图的性能。通过引入参数的变化,在转移过程中分析ARL的行为。通过在TTLT下使用RSS将基于HEPD的控制图与基于HND的ACC以及基于指数分布(ED)的ACC进行比较,突出了基于HEPD的控制图的优越性。结果显示了所提出的基于HEPD的控制图的优越性能,表现为较小的ARL值。此外,将另一种使用HND提出的ACC的优势与RSS下基于ED的ACC进行比较,通过更小的ARL进一步证实了基于HND方法的有效性。最后,通过模拟测试和实际应用对所提出的控制图进行评估,强调了它们在实际制造环境中的实际适用性。