新型微挤压发泡技术制备多孔纤维及多孔部件的综述
A Review of the Preparation of Porous Fibers and Porous Parts by a Novel Micro-Extrusion Foaming Technique.
作者信息
Wang Zelin, Huang Hanyi, Wang Yushu, Zhou Mengnan, Zhai Wentao
机构信息
School of Materials Science and Engineering, Sun Yat-sen University, Guangzhou 510275, China.
出版信息
Materials (Basel). 2023 Dec 28;17(1):172. doi: 10.3390/ma17010172.
This review introduces an innovative technology termed "Micro-Extrusion Foaming (MEF)", which amalgamates the merits of physical foaming and 3D printing. It presents a groundbreaking approach to producing porous polymer fibers and parts. Conventional methods for creating porous materials often encounter obstacles such as the extensive use of organic solvents, intricate processing, and suboptimal production efficiency. The MEF technique surmounts these challenges by initially saturating a polymer filament with compressed CO or N, followed by cell nucleation and growth during the molten extrusion process. This technology offers manifold advantages, encompassing an adjustable pore size and porosity, environmental friendliness, high processing efficiency, and compatibility with diverse polymer materials. The review meticulously elucidates the principles and fabrication process integral to MEF, encompassing the creation of porous fibers through the elongational behavior of foamed melts and the generation of porous parts through the stacking of foamed melts. Furthermore, the review explores the varied applications of this technology across diverse fields and imparts insights for future directions and challenges. These include augmenting material performance, refining fabrication processes, and broadening the scope of applications. MEF technology holds immense potential in the realm of porous material preparation, heralding noteworthy advancements and innovations in manufacturing and materials science.
本综述介绍了一种名为“微挤出发泡(MEF)”的创新技术,该技术融合了物理发泡和3D打印的优点。它提出了一种生产多孔聚合物纤维和部件的开创性方法。传统的制造多孔材料的方法常常面临诸多障碍,如大量使用有机溶剂、工艺复杂以及生产效率低下等问题。MEF技术通过先将聚合物长丝用压缩的CO或N饱和,然后在熔融挤出过程中进行泡孔成核和生长,克服了这些挑战。该技术具有多种优势,包括可调节的孔径和孔隙率、环境友好、加工效率高以及与多种聚合物材料的兼容性。本综述详细阐述了MEF的原理和制造过程,包括通过发泡熔体的拉伸行为制造多孔纤维以及通过发泡熔体的堆叠制造多孔部件。此外,本综述还探讨了该技术在不同领域的各种应用,并对未来的方向和挑战提供了见解。这些包括提高材料性能、优化制造工艺以及拓宽应用范围。MEF技术在多孔材料制备领域具有巨大潜力,预示着制造和材料科学领域将取得显著进展和创新。