Guo Shanxin, Yu Guangchi
College of Electronics and Information Science, Fujian Jiangxia University, Fuzhou, 350108, China.
Fuzhou University Hydraulic Component Factory, Fuzhou University, Fuzhou, 350002, China.
Sci Rep. 2024 Feb 12;14(1):3519. doi: 10.1038/s41598-024-53892-6.
The design of the crescent block is a key factor in the high-pressure operation of the internal meshing gear pump. In order to increase the output pressure of the pump, this article designs a new type of separable crescent plate. Then, taking a certain type of high-pressure internal meshing gear pump as the research object, a nonlinear differential equation for the internal flow field of the gear pump was established, and the pressure distribution law in the transition zone of a cycle was derived. A mathematical model of the device was established based on the equilibrium conditions of the internal and external crescent block forces. Finally, experimental research was conducted on the design parameters of the separation crescent plate. The results showed that under the conditions of displacement of 100.5 ml/r, pressure of 20.5 MPa, and rotational speed of 1800 RPM, the compensation chamber angle range was 31.23°, and the pump's volumetric efficiency could reach 94.6%. There were no abnormal phenomena during the entire operation of the pump, and there was no jamming or jamming of the friction pair.
月牙块的设计是内啮合齿轮泵高压运行的关键因素。为提高泵的输出压力,本文设计了一种新型可分离月牙板。然后,以某型高压内啮合齿轮泵为研究对象,建立了齿轮泵内部流场的非线性微分方程,推导了一个循环中过渡区的压力分布规律。基于内外月牙块力的平衡条件建立了该装置的数学模型。最后,对分离月牙板的设计参数进行了实验研究。结果表明,在排量为100.5 ml/r、压力为20.5 MPa、转速为1800 RPM的条件下,补偿腔角度范围为31.23°,泵的容积效率可达94.6%。泵在整个运行过程中无异常现象,摩擦副无卡死或堵塞现象。