Zhao Zheng, Feng Xiaoming, Zhang Yanling, Zhang Yao, Wu Yaoting
State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing 100083, China.
Jianlong Steel Holdings Co., Ltd., Beijing 100070, China.
Materials (Basel). 2024 Feb 21;17(5):992. doi: 10.3390/ma17050992.
To enhance the slagging efficiency of the lime-based slag system during the pre-treatment stage of hot metal, a composite calcium ferrite flux based on aluminum industry solid waste was developed in this study. The melting characteristics of the flux and its application in the pre-treatment of hot metal were investigated. The results indicated that the main phases of the composite calcium ferrite were CaFeO, CaFeO, and Ca(Fe,Al)O. It exhibited high oxidation, high alkalinity, and a low melting point, thereby achieving excellent melting performance. Simulations of various dephosphorization fluxes in the pre-treatment of high-phosphorus hot metal, ordinary hot metal, and kilogram-scale dephosphorization experiment processes were conducted. Under the same experimental conditions, the composite calcium ferrite flux was able to achieve a dephosphorization rate of over 90% and a final phosphorus content of less than 0.02 wt% under high carbon content ([%C] = 3.2 wt%). In the application of hot metal pre-dephosphorization, this flux was able to achieve efficient melting and rapid slagging of lime at a lower temperature, and its slagging time was 50% faster than that of calcium ferrite flux. In addition, this flux enhanced the utilization efficiency of lime during the steelmaking process, effectively prevented the agglomeration of slag, and achieved efficient slag-metal separation. These characteristics were significantly better than the application effect of calcium ferrite flux. This flux has significant implications for the industrial application of deep dephosphorization in the pre-treatment stage of hot metal or the early stage of converter steelmaking.
为提高铁水预处理阶段石灰基造渣体系的造渣效率,本研究开发了一种基于铝工业固体废物的复合铁酸钙熔剂。研究了该熔剂的熔化特性及其在铁水预处理中的应用。结果表明,复合铁酸钙的主要物相为CaFeO、CaFeO和Ca(Fe,Al)O。它具有高氧化性、高碱度和低熔点,从而实现了优异的熔化性能。对高磷铁水、普通铁水预处理中的各种脱磷熔剂以及千克级脱磷实验过程进行了模拟。在相同实验条件下,复合铁酸钙熔剂在高碳含量([%C]=3.2 wt%)时能够实现脱磷率超过90%,最终磷含量低于0.02 wt%。在铁水预脱磷应用中,该熔剂能够在较低温度下实现石灰的高效熔化和快速造渣,其造渣时间比铁酸钙熔剂快50%。此外,该熔剂提高了炼钢过程中石灰的利用效率,有效防止了炉渣结块,实现了高效的渣-金属分离。这些特性明显优于铁酸钙熔剂的应用效果。该熔剂对铁水预处理阶段或转炉炼钢前期深度脱磷的工业应用具有重要意义。