Li Junjie, Liu Wen, Zhang Xinbao, Chen Fucun, Xie Sujuan, Xu Longya, Li Xiujie, Zhu Xiangxue
State Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian 116023, China.
State Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian 116023, China.
J Colloid Interface Sci. 2024 Jul;665:125-132. doi: 10.1016/j.jcis.2024.03.092. Epub 2024 Mar 13.
Constructing hollow structure into microporous zeolites can improve the accessibility of acid sites located at the inner part and the diffusion property. Hence, the development of an efficient synthesis strategy to acquire zeolites with tunable hollow structures and acidity has attracted much attention. In this work, an innovative tandem synthesis route was proposed to prepare MFI zeolites with diverse hollow structure while maintaining solid yields exceeding 90 %. The substitution of ethanol molecules, which previously occupied the micropores, with tetrapropylammonium cations was proved to be the key factor to construct hollow structure. And a crystallization-driven particle dissolution mechanism was proposed. The dimension of the hollow cavity, particle size, and Si/Al ratio can be flexibly regulated. Interestingly, hollow MFI samples featuring the common cavity structure, "eye-like" cavity structure, or double-cavity structure can be directly synthesized by controlling the dissolution of core parts. In the 1-butene catalytic cracking reactions, a much higher conversion of 67.2 % was acquired over hollow ZSM-5 compared with that over conventional ZSM-5 (35.8 %) after 64 h of reaction. This improvement can be attributed to the eightfold increase of diffusivity in hollow ZSM-5. This facile and efficient synthesis method endows accurate regulation of the hollow structure, which is meaningful for both fundamental research and industrial applications of hollow zeolites.
在微孔沸石中构建中空结构可以提高位于内部的酸性位点的可及性以及扩散性能。因此,开发一种有效的合成策略来获得具有可调中空结构和酸度的沸石引起了广泛关注。在这项工作中,提出了一种创新的串联合成路线来制备具有多种中空结构的MFI沸石,同时保持固体产率超过90%。事实证明,用四丙基铵阳离子取代先前占据微孔的乙醇分子是构建中空结构的关键因素。并且提出了一种结晶驱动的颗粒溶解机制。中空腔的尺寸、粒径和硅铝比可以灵活调节。有趣的是,通过控制核心部分的溶解,可以直接合成具有常见腔结构、“眼状”腔结构或双腔结构的中空MFI样品。在1-丁烯催化裂化反应中,反应64小时后,中空ZSM-5的转化率为67.2%,远高于传统ZSM-5(35.8%)。这种提高可归因于中空ZSM-5中扩散率提高了八倍。这种简便有效的合成方法能够精确调控中空结构,这对中空沸石的基础研究和工业应用都具有重要意义。