Wang Rui, Ren Jianchao, Ding Weibo, Liu Maofu, Pan Guangzhi, Wu Chuan
Shaanxi Shaanxi Coal Caojiatan Mining Co., Ltd., Yulin 719100, China.
Faculty of Mechanical and Electronic Information, China University of Geosciences (Wuhan), Wuhan 430074, China.
Micromachines (Basel). 2024 Apr 19;15(4):548. doi: 10.3390/mi15040548.
In drilling operations, measuring vibration parameters is crucial for enhancing drilling efficiency and ensuring safety. Nevertheless, the conventional vibration measurement sensor significantly extends the drilling cycle due to its dependence on an external power source. Therefore, we propose a vibration-accumulation-type self-powered sensor in this research, aiming to address these needs. By leveraging vibration accumulation and electromagnetic power generation to accelerate charging, the sensor's output performance is enhanced through a complementary charging mode. The experimental results regarding sensing performance demonstrate that the sensor possesses a measurement range spanning from 0 to 11 Hz, with a linearity of 3.2% and a sensitivity of 1.032. Additionally, it exhibits a maximum average measurement error of less than 4%. The experimental results of output performance measurement indicate that the sensor unit and generator set exhibit a maximum output power of 0.258 μW and 25.5 mW, respectively, and eight LED lights can be lit at the same time. When the sensor unit and power generation unit output together, the maximum output power of the sensor is also 25.5 mW. Furthermore, we conducted tests on the sensor's output signal in conditions of high temperature and humidity, confirming its continued functionality in such environments. This sensor not only achieves self-powered sensing capabilities, addressing the power supply challenges faced by traditional downhole sensors, but also integrates energy accumulation with electromagnetic power generation to enhance its output performance. This innovation enables the sensor to harness downhole vibration energy for powering other micro-power devices, showcasing promising application prospects.
在钻井作业中,测量振动参数对于提高钻井效率和确保安全至关重要。然而,传统的振动测量传感器由于依赖外部电源,显著延长了钻井周期。因此,在本研究中我们提出了一种振动累积型自供电传感器,旨在满足这些需求。通过利用振动累积和电磁发电来加速充电,传感器的输出性能通过互补充电模式得到增强。关于传感性能的实验结果表明,该传感器的测量范围为0至11Hz,线性度为3.2%,灵敏度为1.032。此外,其最大平均测量误差小于4%。输出性能测量的实验结果表明,传感器单元和发电机组的最大输出功率分别为0.258μW和25.5mW,并且可以同时点亮八个发光二极管。当传感器单元和发电单元一起输出时,传感器的最大输出功率也为25.5mW。此外,我们在高温高湿条件下对传感器的输出信号进行了测试,证实了其在这种环境下仍能继续工作。这种传感器不仅实现了自供电传感能力,并解决了传统井下传感器面临电源供应的挑战,而且还将能量累积与电磁发电相结合,以增强其输出性能。这一创新使该传感器能够利用井下振动能量为其他微功率设备供电,展现出广阔的应用前景。