Cell Culture and Bioprocess Operations Department, Genentech Inc., South San Francisco, California, USA.
Biotechnol Prog. 2024 Sep-Oct;40(5):e3479. doi: 10.1002/btpr.3479. Epub 2024 May 8.
Chinese hamster ovary (CHO) cells are the preferred system for expression of therapeutic proteins and the majority of all biotherapeutics are being expressed by these cell lines. CHO expression systems are readily scalable, resistant to human adventitious agents, and have desirable post-translational modifications, such as glycosylation. Regardless, drug development as a whole is a very costly, complicated, and time-consuming process. Therefore, any improvements that result in reducing timelines are valuable and can provide patients with life-saving drugs earlier. Here we report an effective method (termed SPEED-MODE, herein) to speed up the Cell line Development (CLD) process in a targeted integration (TI) CHO CLD system. Our findings show that (1) earlier single cell cloning (SCC) of transfection pools, (2) speeding up initial titer screening turnaround time, (3) starting suspension adaptation of cultures sooner, and (4) maximizing the time CHO cultures spend in the exponential growth phase can reduce CLD timelines from ~4 to ~3 months. Interestingly, SPEED-MODE timelines closely match the theoretical minimum timeline for CHO CLD assuming that CHO cell division is the rate limiting factor. Clones obtained from SPEED-MODE CLD yielded comparable titer and product quality to those obtained via a standard CLD process. Hence, SPEED-MODE CLD is advantageous for manufacturing biotherapeutics in an industrial setting as it can significantly reduce CLD timelines without compromising titer or product quality.
中国仓鼠卵巢(CHO)细胞是表达治疗性蛋白的首选系统,大多数生物疗法都是通过这些细胞系表达的。CHO 表达系统易于规模化,对人体外来物质具有抗性,并且具有理想的翻译后修饰,如糖基化。尽管如此,药物开发作为一个整体是一个非常昂贵、复杂和耗时的过程。因此,任何能够缩短时间线的改进都是有价值的,可以让患者更早地获得救命药物。在这里,我们报告了一种有效的方法(称为 SPEED-MODE),用于加速靶向整合(TI)CHO 细胞系开发(CLD)系统中的细胞系开发过程。我们的研究结果表明:(1)更早地对转染池进行单细胞克隆(SCC),(2)加快初始滴度筛选周转时间,(3)更早开始悬浮培养适应,以及(4)使 CHO 培养物在指数生长期停留的时间最大化,可以将 CLD 时间线从4 个月缩短至3 个月。有趣的是,SPEED-MODE 时间线与假设 CHO 细胞分裂是限速因素的 CHO CLD 的理论最小时间线非常匹配。通过 SPEED-MODE CLD 获得的克隆与通过标准 CLD 过程获得的克隆相比,其滴度和产品质量相当。因此,SPEED-MODE CLD 有利于在工业环境中制造生物疗法,因为它可以在不影响滴度或产品质量的情况下显著缩短 CLD 时间线。