Jin Cheng-Gang, Zhang Wen-Hai, Tian Na, Wu Bin, Yin Ming-Jie, An Quan-Fu
Beijing Key Laboratory for Green Catalysis and Separation, Department of Chemical Engineering, College of Materials Science and Engineering, Beijing University of Technology, Beijing, 100124, China.
Angew Chem Int Ed Engl. 2024 Jul 29;63(31):e202405891. doi: 10.1002/anie.202405891. Epub 2024 Jun 27.
Organic solvent nanofiltration (OSN) plays important roles in pharmaceutical ingredients purification and solvent recovery. However, the low organic solvent permeance under cross-flow operation of OSN membrane hampers their industrial applications. Herein, we report the construction of coffee-ring structured membrane featuring high OSN permeance. A water-insoluble crystal monomer that dissolved in EtOH/HO mixed solvent was designed to react with trimesoyl chloride via interfacial polymerization. Owing to the diffusion of EtOH to n-hexane, coffee-ring nanostructure on the support membrane appeared, which served as the template for construction of coffee-ring structured membrane. The optimal nanostructured membrane demonstrated 2.6-fold enhancement in the effective surface area with reduced membrane thickness. Resultantly, the membrane afforded a 2.7-fold enhancement in organic solvent permeance, e.g., ~13 LMH/bar for MeOH, without sacrificing the rejection ability. Moreover, due to the rigid monomer structure, the fabricated membrane shows distinctive running stability in active pharmaceutical ingredients purification and the ability for concentration of medicines.
有机溶剂纳滤(OSN)在药物成分纯化和溶剂回收中发挥着重要作用。然而,OSN膜在错流操作下有机溶剂渗透率较低,这阻碍了它们的工业应用。在此,我们报道了一种具有高OSN渗透率的咖啡环结构膜的构建。设计了一种溶解在乙醇/水混合溶剂中的水不溶性晶体单体,使其通过界面聚合与均苯三甲酰氯反应。由于乙醇向正己烷的扩散,支撑膜上出现了咖啡环纳米结构,该结构作为构建咖啡环结构膜的模板。优化后的纳米结构膜有效表面积提高了2.6倍,膜厚度减小。结果,该膜的有机溶剂渗透率提高了2.7倍,例如甲醇的渗透率约为13 LMH/bar,同时不牺牲截留能力。此外,由于单体结构刚性,所制备的膜在活性药物成分纯化中表现出独特的运行稳定性和药物浓缩能力。