Enhanced boron removal via seed-induced crystal growth of barium perborate in sequential fluidized-bed crystallization.

Chemical oxo-precipitation (COP) is an enhanced precipitation method for boron removal with the conversion of boric acid to perborate anions. When using barium-based precipitant, the boron can be effectively precipitated as barium perborates (BaPBs). The phase transformation of BaPBs from amorphous (A-BaPB, Ba(B(OH)OOH)) to crystalline (C-BaPB, BaB(OO)(OH)) form is crucial for effective boron removal. However, scaling up this phase transformation of BaPBs is hindered by poor diffusion. This study aims to promote the growth of C-BaPB through seed-induced crystal growth, eliminating the need for phase transformation. By examining the relationship between crystal growth rate and supersaturation, surface spiral growth was identified as the rate-limiting step of the growth of micron-sized seeds near pH. To enable continuous crystal growth, granular seeds of C-BaPB were prepared and employed as the medium for fluidized-bed crystallization (FBC). The system reached steady state 3 hydraulic retention times, achieving 90% boron removal. The effect of surface loading, ionic strength, and dosages on steady-state crystal growth rate was studied, revealing a shift of the rate-limiting step in FBC to diffusion. Lastly, the system that constituted of two FBCs in-series for sequential crystallization of A-BaPB and C-BaPB was demonstrated. The integrated system provided 97.8% of boron removal from synthetic wastewater containing 500 mg-B/L, with 92.3% of boron crystallized on the granular seeds of BaPBs.