Investigating fouling deposition during combustion of hydrothermally treated palm empty fruit Bunch: Pilot-Scale study for industrial hydrothermal reactor.

Inorganic elements in palm empty fruit bunch (EFB) are problematic in boiler operation, causing slagging and fouling deposits. The first pilot-scale hydrothermal treatment (HTT) system was commenced in a palm oil mill to remove undesirable elements. Fuel properties, combustion behavior, and fouling deposition of HTT-EFB were investigated. Liquid temperatures and treatment times in the HTT system significantly altered EFB-fuel properties. At ≥ 60 °C, potassium removals of at least 78 % were achieved, generating EFB-fuel containing potassium below 0.5 %wt. Later, a series of EFB combustion experiments were conducted in a specially designed fixed-bed reactor to simulate the tube surface of industrial boilers. Fouling deposition from HTT-EFB combustion reduced to below half of untreated EFB at all HTT conditions and combustion temperatures studied. The deposit-to-fuel ratio of HTT-EFB combusted at 1,000 °C was 37.3 % lower than untreated EFB combusted at a typical EFB boiler at 800 °C. Results demonstrated great potential for HTT-EFB in industrial applications.