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基于双面扫描分层磁化对内部缺陷进行深度尺寸评估

Evaluation of Depth Size Based on Layered Magnetization by Double-Sided Scanning for Internal Defects.

作者信息

Deng Zhiyang, Qian Dingkun, Hong Haifei, Song Xiaochun, Kang Yihua

机构信息

Key Lab of Modern Manufacture Quality Engineering, Hubei University of Technology, Wuhan 430068, China.

Huazhong University of Science and Technology, Wuhan 430074, China.

出版信息

Sensors (Basel). 2024 Jun 6;24(11):3689. doi: 10.3390/s24113689.

Abstract

The quantitative evaluation of defects is extremely important, as it can avoid harm caused by underevaluation or losses caused by overestimation, especially for internal defects. The magnetic permeability perturbation testing (MPPT) method performs well for thick-walled steel pipes, but the burial depth of the defect is difficult to access directly from a single time-domain signal, which is not conducive to the evaluation of defects. In this paper, the phenomenon of layering of magnetization that occurs in ferromagnetic materials under an unsaturated magnetizing field is described. Different magnetization depths are achieved by applying step magnetization. The relationship curves between the magnetization characteristic currents and the magnetization depths are established by finite element simulations. The spatial properties of each layering can be detected by different magnetization layering. The upper and back boundaries of the defect are then localized by a double-sided scan to finally arrive at the depth size of the defect. Defects with depth size of 2 mm are evaluated experimentally. The maximum relative error is 5%.

摘要

缺陷的定量评估极为重要,因为它可以避免因评估不足而造成的损害或因高估而导致的损失,特别是对于内部缺陷。磁导率扰动测试(MPPT)方法对厚壁钢管效果良好,但难以从单个时域信号直接获取缺陷的埋藏深度,这不利于缺陷评估。本文描述了铁磁材料在非饱和磁化场下发生的磁化分层现象。通过施加步进磁化实现不同的磁化深度。通过有限元模拟建立了磁化特征电流与磁化深度之间的关系曲线。通过不同的磁化分层可以检测各分层的空间特性。然后通过双面扫描定位缺陷的上边界和后边界,最终得出缺陷的深度尺寸。对深度尺寸为2mm的缺陷进行了实验评估。最大相对误差为5%。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6f7a/11175300/ca6c69f7502d/sensors-24-03689-g001.jpg

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