Design of a lightweight magnetizer to enable a portable circumferential magnetic flux leakage detection system.

We proposed a lightweight magnetizer toward the realization of a portable circumferential magnetic flux leakage (MFL) inspection tool for the detection of longitudinal defects with a linear motion between pipes and the inspection tool. The proposed magnetizer consists of four permanent magnetic poles constructing a configuration in which the like poles are separated by a θ angle ranging from 30° to 60° and the opposite poles are separated by a supplemental angle of θ. The distribution of the magnetic field generated by this magnetizer and caused by defects was studied by finite element methods as well as by experimental measurements. The results reveal that the new magnetizer has advantages of high amplitude and good uniformity of magnetic field over the state-of-the-art ones with configurations of two facing poles or quadrupole geometries. With the new magnetizer, the theoretical and experimental results show that the magnetization in the pipe increases slightly with the θ angle, but the uniformity of magnetization in the pipe and the magnetic field on the surface of pipe decrease dramatically with this angle. So, the optimum angle θ is proposed at around 30°-40°. The finite element calculation and the measurements of the MFL signal caused by artificial defects evidence the capabilities in detecting shallow longitudinal defects of the MFL inspection tool with our novel magnetizer.