Jiang Xin, Koike Ryo
Research and Development Department, Kanagawa Institute of Industrial Science and Technology, 705-1 Shimoimaizumi, Ebina, Kanagawa, 243-0435, Japan.
Department of System Design Engineering, Keio University, 3-14-1 Hiyoshi, Kohoku-ku, Yokohama, Kanagawa, 223-8522, Japan.
Heliyon. 2024 May 31;10(11):e32161. doi: 10.1016/j.heliyon.2024.e32161. eCollection 2024 Jun 15.
Additive manufacturing (AM) has gained significant attention in recent years owing to its ability to fabricate intricate shapes and structures that are often challenging or unattainable using conventional manufacturing techniques. This high-quality development trend entails higher requirements for the structural design of 3D printers. In this study, polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) filaments were fed through a heated extrusion nozzle, which melted the material and deposited it onto a build platform. This study's objectives are high-gravitational material extrusion (HG-MEX) systems development, analyzing the high gravity influences on the flow behavior of materials during extrusion, and understanding the effects of gravitational on material flow and overall extrusion performance. HG-MEX systems have great potential for addressing various challenges in additive manufacturing, such as precise manufacturing. The highlight of the progress is that we developed an HG-MEX system and applied surface science to material extrusion in different gravity. We established a system and obtained results on different gravity, we analyzed the analogy between different gravity phenomena. We analyzed the interplay between the behavior of the fabricated parts and gravity. We analyzed high gravity effects on extrusion processes. The results confirmed the characteristics and feasibility of the developed system. The results suggest that a material extrusion line operating under 15 G conditions resulted in better printing quality compared to one operating under 1 G conditions. This observation implies that high gravity had a positive effect on the extrusion process, leading to improved material extrusion performance.
近年来,增材制造(AM)因其能够制造出复杂的形状和结构而备受关注,这些形状和结构使用传统制造技术往往具有挑战性或难以实现。这种高质量的发展趋势对3D打印机的结构设计提出了更高的要求。在本研究中,聚乳酸(PLA)和丙烯腈丁二烯苯乙烯(ABS)长丝被送入一个加热的挤出喷嘴,该喷嘴将材料熔化并沉积到一个构建平台上。本研究的目标是开发高重力材料挤出(HG-MEX)系统,分析高重力对挤出过程中材料流动行为的影响,并了解重力对材料流动和整体挤出性能的作用。HG-MEX系统在解决增材制造中的各种挑战,如精密制造方面具有巨大潜力。进展的亮点在于我们开发了一种HG-MEX系统,并将表面科学应用于不同重力下的材料挤出。我们建立了一个系统并在不同重力下获得了结果,我们分析了不同重力现象之间的类比。我们分析了制造部件的行为与重力之间的相互作用。我们分析了高重力对挤出过程的影响。结果证实了所开发系统的特性和可行性。结果表明,与在1G条件下运行的材料挤出生产线相比,在15G条件下运行的生产线打印质量更好。这一观察结果表明,高重力对挤出过程有积极影响,从而提高了材料挤出性能。