Huang Jingyi, Liu Gang, Fan Shishui, Li Bo, Li Changjun
College of Safety Engineering, Chongqing University of Science & Technology, Chongqing, 401331, China.
CNPC Key Laboratory of Oil & Gas Storage and Transportation, School of Petroleum Engineering, Southwest Petroleum University, Chengdu, 610500, China.
Sci Rep. 2024 Aug 19;14(1):19190. doi: 10.1038/s41598-024-69953-9.
Sulfur deposition can result in an increase in the wall thickness of high-sulfur natural gas gathering pipelines, leading to issues like unstable pipeline flow. It is crucial to reveal the aggregation of sulfur particles at key locations of high-sulfur natural gas gathering pipelines to predict the location and amount of sulfur deposition in the pipelines. In this paper, the Euler-PBM (Population balance model) coupling is used to establish a numerical simulation model of gas-solid two-phase pipe flow accompanied by sulfur particle agglomeration in the pipe bends, focusing on the influence of sulfur particle volume fraction, pipe inclination angle and inlet flow velocity on sulfur particles agglomeration behavior. The results show that the sulfur particles have a significant agglomeration effect at the bend of the collecting pipeline, and the agglomeration growth occurs to different degrees throughout the bend, and the main area of sulfur particles agglomeration is near the top wall of the pipeline, followed by other areas near the wall of the pipeline. When the inlet volume fraction of sulfur particles was increased from 0.05 to 0.25%, and the inclination angle of the pipe was increased from 30° to 90°, the distribution range of sulfur particle size after agglomeration became wider, and the maximum size of sulfur particles was 187.56 μm, and the effect of sulfur particle agglomeration was enhanced; the inlet flow rate was increased from 3.0 to 9.0 m/s, and the reduction range of sulfur particle size after agglomeration was 5.68-9.87 μm. The maximum particle size of sulfur particles also decreased, and the effect of sulfur particle agglomeration was weakened.
硫沉积会导致高硫天然气集输管道壁厚增加,引发管道流动不稳定等问题。揭示高硫天然气集输管道关键部位硫颗粒的聚集情况对于预测管道内硫沉积的位置和数量至关重要。本文采用欧拉-颗粒平衡模型(Population balance model)耦合,建立了弯管内伴有硫颗粒团聚的气固两相管流数值模拟模型,重点研究硫颗粒体积分数、管道倾斜角度和入口流速对硫颗粒团聚行为的影响。结果表明,硫颗粒在集输管道的弯管处有显著的团聚效应,在整个弯管处都有不同程度的团聚增长,硫颗粒团聚的主要区域在管道顶壁附近,其次是管道壁附近的其他区域。当硫颗粒入口体积分数从0.05%增加到0.25%,管道倾斜角度从30°增加到90°时,团聚后硫颗粒粒径分布范围变宽,硫颗粒最大粒径为187.56μm,硫颗粒团聚效果增强;入口流速从3.0m/s增加到9.0m/s,团聚后硫颗粒粒径减小范围为5.68 - 9.87μm,硫颗粒最大粒径也减小,硫颗粒团聚效果减弱。