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盾构渣土制备注浆材料的性能与微观结构

Performance and Microstructure of Grouting Materials Made from Shield Muck.

作者信息

Wu Zhenxu, Ye Chaoliang, Cao Fengxu

机构信息

School of Civil Engineering, Shijiazhuang Tiedao University, Shijiazhuang 050043, China.

出版信息

Materials (Basel). 2024 Aug 16;17(16):4074. doi: 10.3390/ma17164074.

Abstract

In response to the environmental pollution caused by transportation and accumulation of large-scale shield muck, the on-site reutilization of shield muck is an effective approach. This study explored the feasibility of silty clay muck to prepare muck grout. Through orthogonal experiments, the effects of cement, fly ash, shield muck, admixture, and the water-solid ratio on the fresh properties and mechanical properties of muck grout were studied. The performance prediction model was established Additionally, the intrinsic relationships between the compressive strength and microstructure of shield muck grouting materials were explored through multi-technology microstructural characterization. The results indicate that the content of muck and the water-solid ratio have a greater significant influence on the bleeding ratio, flowability, setting time, and volume shrinkage rate of muck grout compared to other factors. Cement has a greater significant influence on the compressive strength of muck grout than other factors. An optimal mix proportion (12% for cement, 18% for fly ash, 50% for muck, 0.465 for water-solid ratio, 19.5% for river sand, and 0.5% for bentonite) can produce grouting materials that meet performance requirements. The filling effect of cementitious substances and the particle agglomeration effect reduce the internal pores of grouting materials, improving their internal structure and significantly enhancing their compressive strength. Utilizing shield muck as a raw material for shield synchronous grouting is feasible.

摘要

针对大规模盾构渣土运输和堆放所造成的环境污染问题,盾构渣土现场再利用是一种有效途径。本研究探讨了粉质黏土渣土制备渣土浆液的可行性。通过正交试验,研究了水泥、粉煤灰、盾构渣土、外加剂以及水固比对渣土浆液新拌性能和力学性能的影响。此外,建立了性能预测模型,并通过多技术微观结构表征探索了盾构渣土注浆材料抗压强度与微观结构之间的内在关系。结果表明,与其他因素相比,渣土含量和水固比对渣土浆液的泌水率、流动性、凝结时间和体积收缩率有更大的显著影响。水泥对渣土浆液抗压强度的影响比其他因素更大。最优配合比(水泥12%、粉煤灰18%、渣土50%、水固比0.465、河砂19.5%、膨润土0.5%)能够制备出满足性能要求的注浆材料。胶凝物质的填充作用和颗粒团聚作用减少了注浆材料内部孔隙,改善了其内部结构,显著提高了其抗压强度。利用盾构渣土作为盾构同步注浆的原材料是可行的。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8f7f/11356173/3c08ccbc4c08/materials-17-04074-g001.jpg

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