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现代加工工艺提高金属基复合材料可加工性的综述

A Review on the Machinability Enhancement of Metal Matrix Composites by Modern Machining Processes.

作者信息

Sarmah Pallab, Gupta Kapil

机构信息

Department of Mechanical and Industrial Engineering Technology, University of Johannesburg, Doornfontein Campus, Johannesburg 2028, South Africa.

出版信息

Micromachines (Basel). 2024 Jul 24;15(8):947. doi: 10.3390/mi15080947.

Abstract

These days, metal matrix composites (MMCs) are being widely utilized in automotive and aerospace industries as prominent alternatives to traditional materials. Owing to their elevated strength-to-weight proportion, exceptional fracture toughness, and lightweight design, they can be used in a variety of applications. MMCs undergo extensive machining while making parts and components out of them. The machining of monolithic materials, such as metals and alloys, is a widely used and established process in different industries, such as the aerospace, bio-medical, and automotive sectors. Because of the properties of the metal matrix and the strong reinforcement, MMCs provide unique challenges. Modern machining processes have been found to be superior in overcoming challenges and achieving improved machinability of MMCs. An overview of MMC machining with modern methods is provided in this article. This article first outlines MMCs and addresses the need for and difficulties associated with their machining. Next, it reviews previous investigations on the machining of MMCs employing modern methods like electrical discharge machining, laser machining, abrasive machining, and hybrid machining. Productivity and surface integrity issues, including delamination and roughness, etc., are discussed. When presenting the review, the benefits and drawbacks of modern processes are also taken into account.

摘要

如今,金属基复合材料(MMCs)作为传统材料的重要替代品,正广泛应用于汽车和航空航天工业。由于其高的强度重量比、出色的断裂韧性和轻量化设计,它们可用于各种应用。在由MMCs制造零部件时,需要对其进行大量加工。诸如金属和合金等整体材料的加工,在航空航天、生物医学和汽车等不同行业中是一种广泛使用且成熟的工艺。由于金属基体的特性和强大的增强材料,MMCs带来了独特的挑战。现已发现现代加工工艺在克服这些挑战以及提高MMCs的可加工性方面更具优势。本文提供了用现代方法进行MMCs加工的概述。本文首先概述了MMCs,并阐述了其加工的必要性和相关困难。接下来,回顾了先前采用放电加工、激光加工、磨削加工和复合加工等现代方法对MMCs进行加工的研究。讨论了生产率和表面完整性问题,包括分层和粗糙度等。在进行综述时,也考虑了现代工艺的优缺点。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/f8bf/11356056/88175e3074ab/micromachines-15-00947-g001.jpg

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