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用于无功功率断路器的铜铬钨复合材料的微波混合烧结与焊接

Microwave Hybrid Sintering and Soldering of Cu-Cr-W Composite Material for Reactive Power Breakers.

作者信息

Savu Sorin Vasile, Ghelsingher Cristian Daniel, Ștefan Iulian, Sîrbu Nicușor-Alin, Midan Andrei-Angelo, Dumitru Ilie, Savu Ionel Dănuț, Nicolicescu Claudiu, David Andrej

机构信息

Department of Engineering and Management of Technological Systems, Faculty of Mechanics, University of Craiova, 200585 Craiova, Romania.

Doctoral School Academician Radu Voinea, Faculty of Mechanics, University of Craiova, 200585 Craiova, Romania.

出版信息

Materials (Basel). 2024 Sep 22;17(18):4648. doi: 10.3390/ma17184648.

DOI:10.3390/ma17184648
PMID:39336388
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC11433303/
Abstract

Over 60% of reported failures for reactive power compensation systems are given for damage to electrical circuit breaker contacts. This paper presents a study on the development of microwave technology for sintering of W-Cu-Cr alloys at 1012 °C for 65 min using 623.38 W microwave power, as well as microwave joining at 231 °C of the W-Cu-Cr composite material on body contact using 475 W microwave power for 55 s. The joined components were subjected to mechanical and electrical tests in accordance with ICE standards to validate the applied technology. Tests of connection-disconnection of the electrical contacts were carried out in accordance with the maximum number of disconnections allowed by the manufacturer (2 cycles/min): 25 s rest time and 5 s operating time under load. The components of the electrical contact after 111237 switches were analyzed under a microscope revealing a reduction of the damaged area by 27% compared with the original contact.

摘要

超过60%报告的无功补偿系统故障是由断路器触头损坏引起的。本文介绍了一项关于微波技术发展的研究,该技术用于在1012°C下使用623.38 W微波功率烧结W-Cu-Cr合金65分钟,以及在231°C下使用475 W微波功率55秒将W-Cu-Cr复合材料在本体接触处进行微波连接。对连接后的部件按照ICE标准进行了机械和电气测试,以验证所应用的技术。电触头的连接-断开测试按照制造商允许的最大断开次数(2次循环/分钟)进行:负载下25秒休息时间和5秒操作时间。在111237次开关操作后,对电触头的部件进行显微镜分析,结果显示与原始触头相比,受损面积减少了27%。

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