Preparation of superhydrophobic coatings with excellent durability by synergistic reinforcement of cationic starch and tannic acid.

The intrinsic hydrophilicity of sustainable and environmentally friendly biobased materials like starch and its derivatives limits their potential as hydrophobic functional materials. This study presents an eco-friendly and non-toxic method to create coatings with exceptionally high hydrophobicity. Octadecyltrimethoxysilane (ODS) reacts with nano silica (SiO) through a silane coupling reaction to form superhydrophobic SiO. The Si-OH groups generated from ODS hydrolysis can undergo a condensation reaction with tannic acid (TA), which is rich in phenolic hydroxyl groups. This enables the hydrophobic silane to bind indirectly with cationic starch (CS), resulting in a stable superhydrophobic CS-based coating. The coating demonstrates significant hydrophobicity (contact angle >170°), excellent UV light transmittance (<4.05 %), self-cleaning properties, prolonged shelf life (over eight months), antibacterial activity, and encapsulation capability. It also shows a separation efficiency exceeding 99 % after 25 oil-water separation cycles and is easily recoverable. The study elucidates the mechanism behind the preparation process and the factors enhancing hydrophobic properties. The research findings suggest that the novel, cost-effective CS/TA/ODS/SiO coating offers a scalable solution for superhydrophobic applications and broadens the horizon for green starch use in hydrophobic materials.