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基于聚乳酸-乙醇酸共聚物的可生物降解抗菌材料熔融沉积成型3D打印参数的优化

Optimization of 3D Printing Parameters of Polylactic-Co-Glycolic Acid-Based Biodegradable Antibacterial Materials Using Fused Deposition Modeling.

作者信息

Dou Dandan, Wang Lizhen, Jin Kaixiang, Han Yingxiang, Wang Xiaofei, Song Lihua, Fan Yubo

机构信息

Key Laboratory of Biomechanics and Mechanobiology (Beihang University), Ministry of Education, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University, Beijing, China.

School of Engineering Medicine, Beihang University, Beijing, China.

出版信息

3D Print Addit Manuf. 2024 Jun 18;11(3):e1343-e1355. doi: 10.1089/3dp.2022.0340. eCollection 2024 Jun.

Abstract

A high incidence of ureteral diseases was needed to find better treatments such as implanting ureteral stents. The existing ureteral stents produced a series of complications such as bacterial infection and biofilm after implantation. The fused deposition modeling (FDM) of 3D printing biodegradable antibacterial ureteral stents had gradually become the trend of clinical treatment. But it was necessary to optimize the FDM 3D printing parameters of biodegradable bacteriostatic materials to improve the precision and performance of manufacturing. In this study, polylactic-co-glycolic acid (PLGA), polycaprolactone (PCL), and nanosilver (AgNP) were mixed by the physical blending method, and the 3D printing parameters and properties were studied. The relationship between printing parameters and printing errors was obtained by single-factor variable method and linear fitting. The performance of 3D printing samples was obtained through infrared spectrum detection, molecular weight detection, and mechanical testing. The printing temperature and the printing pressure were proportional to the printing error, and the printing speed was inversely proportional to the printing error. The 3D printing has little effect on the functional groups and molecular weights of biodegradable antibacterial materials. The addition of AgNP increases the compressive strength and breaking strength by 8.332% and 37.726%, which provided ideas for regulating the mechanical properties. The parameter range of biodegradable bacteriostatic materials for thermal melting 3D printing was precisely established by optimizing the parameters of printing temperature, printing pressure, and printing speed, which would be further applied to the advanced manufacturing of biodegradable implant interventional medical devices.

摘要

需要高发病率的输尿管疾病来寻找更好的治疗方法,如植入输尿管支架。现有的输尿管支架植入后会产生一系列并发症,如细菌感染和生物膜。3D打印可生物降解抗菌输尿管支架的熔融沉积建模(FDM)已逐渐成为临床治疗的趋势。但有必要优化可生物降解抑菌材料的FDM 3D打印参数,以提高制造精度和性能。在本研究中,通过物理共混法将聚乳酸-乙醇酸共聚物(PLGA)、聚己内酯(PCL)和纳米银(AgNP)混合,并研究了3D打印参数和性能。通过单因素变量法和线性拟合得到打印参数与打印误差之间的关系。通过红外光谱检测、分子量检测和力学测试获得3D打印样品的性能。打印温度和打印压力与打印误差成正比,打印速度与打印误差成反比。3D打印对可生物降解抗菌材料的官能团和分子量影响较小。AgNP的添加使抗压强度和断裂强度分别提高了8.332%和37.726%,为调控力学性能提供了思路。通过优化打印温度、打印压力和打印速度等参数,精确确定了可生物降解抑菌材料热熔融3D打印的参数范围,这将进一步应用于可生物降解植入式介入医疗器械的先进制造。

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