Djaballah Said, Saidi Lotfi, Meftah Kamel, Hechifa Abdelmoumene, Bajaj Mohit, Zaitsev Ievgen
Department of Mechanical Engineering, University of Chlef, Ouled Fares, Algeria.
SIME Laboratory, University of Tunis, ENSIT, Tunis, Tunisia.
Sci Rep. 2024 Oct 14;14(1):23997. doi: 10.1038/s41598-024-75174-x.
Bearing degradation is the primary cause of electrical machine failures, making reliable condition monitoring essential to prevent breakdowns. This paper presents a novel hybrid model for the detection of multiple faults in bearings, combining Long Short-Term Memory (LSTM) networks with random forest (RF) classifiers, further enhanced by the Grey Wolf Optimization (GWO) algorithm. The proposed approach is structured in three stages: first, time and frequency domain features are manually extracted from vibration signals; second, these features are processed by a dual-layer LSTM network, which is specifically designed to capture complex temporal relationships within the data; finally, the GWO algorithm is employed to optimize feature selection from the LSTM outputs, feeding the most relevant features into the RF classifier for fault classification. The model was rigorously evaluated using a dataset comprising six distinct bearing health conditions: healthy, outer race fault, ball fault, inner race fault, compounded fault, and generalized degradation. The hybrid LSTM-RF-GWO model achieved a remarkable classification accuracy of 98.97%, significantly outperforming standalone models such as LSTM (93.56%) and RF (98.44%). Furthermore, the inclusion of GWO led to an additional accuracy improvement of 0.39% compared to the hybrid LSTM-RF model without optimization. Other performance metrics, including precision, kappa coefficient, false negative rate (FNR), and false positive rate (FPR), were also improved, with precision reaching 99.28% and the kappa coefficient achieving 99.13%. The FNR and FPR were reduced to 0.0071 and 0.0015, respectively, underscoring the model's effectiveness in minimizing misclassifications. The experimental results demonstrate that the proposed hybrid LSTM-RF-GWO framework not only enhances fault detection accuracy but also provides a robust solution for distinguishing between closely related fault conditions, making it a valuable tool for predictive maintenance in industrial applications.
轴承退化是电机故障的主要原因,因此可靠的状态监测对于防止故障至关重要。本文提出了一种用于检测轴承多重故障的新型混合模型,该模型将长短期记忆(LSTM)网络与随机森林(RF)分类器相结合,并通过灰狼优化(GWO)算法进一步增强。所提出的方法分为三个阶段:首先,从振动信号中手动提取时域和频域特征;其次,这些特征由专门设计用于捕捉数据中复杂时间关系的双层LSTM网络进行处理;最后,使用GWO算法优化从LSTM输出中选择的特征,将最相关的特征输入到RF分类器中进行故障分类。该模型使用包含六种不同轴承健康状况的数据集进行了严格评估:健康、外圈故障、滚珠故障、内圈故障、复合故障和普遍退化。混合LSTM-RF-GWO模型实现了98.97%的显著分类准确率,明显优于单独的模型,如LSTM(93.56%)和RF(98.44%)。此外,与未优化的混合LSTM-RF模型相比,加入GWO使准确率额外提高了0.39%。包括精度、kappa系数、假阴性率(FNR)和假阳性率(FPR)在内的其他性能指标也得到了改善,精度达到99.2%,kappa系数达到99.13%。FNR和FPR分别降至0.0071和0.0015,突出了该模型在最小化误分类方面的有效性。实验结果表明,所提出的混合LSTM-RF-GWO框架不仅提高了故障检测准确率,还为区分密切相关的故障状况提供了一种强大的解决方案,使其成为工业应用中预测性维护的宝贵工具。