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用于检测隐藏在支撑结构后面的小缺陷的曲折线圈型双磁组圆周磁致伸缩导波换能器的研制。

Development of a Meander-Coil-Type Dual Magnetic Group Circumferential Magnetostrictive Guided Wave Transducer for Detecting Small Defects Hidden behind Support Structures.

作者信息

Zhou Jinjie, Zhang Hang, Chen Yuepeng, Zhang Jitang

机构信息

School of Mechanical Engineering, North University of China, Taiyuan 030051, China.

Shanxi Key Laboratory of Intelligent Equipment Technology in Harsh Environment, Taiyuan 030051, China.

出版信息

Micromachines (Basel). 2024 Oct 15;15(10):1261. doi: 10.3390/mi15101261.

DOI:10.3390/mi15101261
PMID:39459135
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC11509497/
Abstract

In order to solve the problem that small defects hidden behind pipeline support parts are difficult to detect effectively in small spaces, such as offshore oil platforms, a meander-coil-type dual magnetic group circumferential magnetostrictive guided wave transducer is developed in this paper. The transducer, which consists of a coil, two sets of permanent magnets, and a magnetostrictive patch, can excite a high-frequency circumferential shear horizontal (CSH) guided wave. The energy conversion efficiency of the MPT is optimized through magnetic field simulation and experiment, and the amplitude of the defect signal is enhanced 1.9 times. The experimental results show that the MPT developed in this paper can effectively excite and receive CSH mode guided waves with a center frequency of 1.6 MHz. Compared with the traditional PPM EMAT transducer, the excitation energy of the transducer is significantly enhanced, and the defects of the 2 mm round hole at the back of the support can be effectively detected.

摘要

为了解决在诸如海上石油平台等小空间内,管道支撑部件背后隐藏的小缺陷难以有效检测的问题,本文研制了一种曲折线圈式双磁组圆周磁致伸缩导波换能器。该换能器由一个线圈、两组永磁体和一个磁致伸缩贴片组成,能够激发高频圆周水平剪切(CSH)导波。通过磁场模拟和实验对磁致伸缩换能器的能量转换效率进行了优化,缺陷信号幅度提高了1.9倍。实验结果表明,本文研制的磁致伸缩换能器能够有效激发和接收中心频率为1.6MHz的CSH模式导波。与传统的永磁体电磁超声换能器相比,该换能器的激发能量显著增强,能够有效检测支撑件背面2mm圆孔的缺陷。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/d5eefe65b5f9/micromachines-15-01261-g014.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/1ca3e5b5a6f9/micromachines-15-01261-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/5feabf34010a/micromachines-15-01261-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/4d5170d88580/micromachines-15-01261-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/ca0af19bfb5b/micromachines-15-01261-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/2b711e89d4ea/micromachines-15-01261-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/63b50b67d792/micromachines-15-01261-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/e18ac840af7a/micromachines-15-01261-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/fd5d1c97d499/micromachines-15-01261-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/fd8ab4a9606f/micromachines-15-01261-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/decdce2a3c97/micromachines-15-01261-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/a3c236f02706/micromachines-15-01261-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/bd4006fa973b/micromachines-15-01261-g012.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/8717a5f2444e/micromachines-15-01261-g013.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/d5eefe65b5f9/micromachines-15-01261-g014.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/1ca3e5b5a6f9/micromachines-15-01261-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/5feabf34010a/micromachines-15-01261-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/4d5170d88580/micromachines-15-01261-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/ca0af19bfb5b/micromachines-15-01261-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/2b711e89d4ea/micromachines-15-01261-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/63b50b67d792/micromachines-15-01261-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/e18ac840af7a/micromachines-15-01261-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/fd5d1c97d499/micromachines-15-01261-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/fd8ab4a9606f/micromachines-15-01261-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/decdce2a3c97/micromachines-15-01261-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/a3c236f02706/micromachines-15-01261-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/bd4006fa973b/micromachines-15-01261-g012.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/8717a5f2444e/micromachines-15-01261-g013.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8b16/11509497/d5eefe65b5f9/micromachines-15-01261-g014.jpg

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本文引用的文献

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Modeling Magnetostrictive Transducers for Structural Health Monitoring: Ultrasonic Guided Wave Generation and Reception.建模磁致伸缩换能器用于结构健康监测:超声导波的产生与接收。
Sensors (Basel). 2021 Nov 29;21(23):7971. doi: 10.3390/s21237971.
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Beam forming of shear horizontal guided waves by multi-row staggered magnet configurations.
多排交错磁体配置实现水平剪切导波的波束形成
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Shear horizontal wave transducers for structural health monitoring and nondestructive testing: A review.用于结构健康监测和无损检测的剪切水平波换能器:综述。
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Experimental Study of the Guided Wave Directivity Patterns of Thin Removable Magnetostrictive Patches.薄型可移除磁致伸缩贴片导波方向性图的实验研究
Sensors (Basel). 2020 Dec 15;20(24):7189. doi: 10.3390/s20247189.
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Review of magnetostrictive patch transducers and applications in ultrasonic nondestructive testing of waveguides.磁致伸缩贴片换能器及其在波导超声无损检测中的应用综述。
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Numerical and experimental analysis of unidirectional meander-line coil electromagnetic acoustic transducers.单向曲折线线圈电磁声换能器的数值和实验分析。
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