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采用径向剪切轧制方法改善铸造锆合金铸锭组织

Using the Radial-Shear Rolling Method for Casted Zirconium Alloy Ingot Structure Improvement.

作者信息

Arbuz Alexandr, Popov Fedor, Panichkin Alexandr, Kawałek Anna, Lutchenko Nikita, Ozhmegov Kirill

机构信息

Core Facilities-Office the Provost, AEO Nazarbayev University, 53 Kabanbay Batyr Ave, Astana 010000, Kazakhstan.

Institute of Metallurgy and Ore Benefication JSC, Satbayev University, 29/133 Shevchenko St., Almaty 050010, Kazakhstan.

出版信息

Materials (Basel). 2024 Oct 18;17(20):5078. doi: 10.3390/ma17205078.

DOI:10.3390/ma17205078
PMID:39459783
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC11509579/
Abstract

In developing materials for the nuclear industry, it is crucial to enhance both alloy composition and processing methods. This study focuses on investigations of applying radial-shear rolling (RSR) to a Zr-1%Nb alloy ingot, aiming to refine its microstructure and improve its properties for nuclear applications. This method, with complex vortex metal flow inside of a casted workpiece, has not been previously tested for processing zirconium ingots, so experimental verification of its applicability is of scientific interest. The 30 mm diameter ingot, produced by vacuum induction melting, was initially rolled to 20 mm at 800 °C to eliminate defects and refine the cast structure. A second rolling stage reduced the diameter to 13 mm at 530 °C, resulting in an ultrafine-grained structure. The RSR method effectively combines structural refinement and defect healing within fewer cycles, making it suitable for producing components for nuclear reactors. This approach demonstrates a potential reduction in traditional processing steps, providing a more efficient route for preparing high-quality materials for nuclear applications.

摘要

在开发核工业材料时,提高合金成分和加工方法都至关重要。本研究重点在于对将径向剪切轧制(RSR)应用于Zr-1%Nb合金铸锭的研究,旨在细化其微观结构并改善其核应用性能。这种方法在铸造工件内部具有复杂的涡旋金属流动,此前尚未针对锆铸锭加工进行过测试,因此对其适用性的实验验证具有科学意义。通过真空感应熔炼生产的直径30毫米的铸锭,最初在800°C下轧制至20毫米以消除缺陷并细化铸造组织。第二个轧制阶段在530°C下将直径减小至13毫米,形成了超细晶粒结构。RSR方法在较少的循环次数内有效地结合了组织细化和缺陷修复,使其适用于生产核反应堆部件。这种方法显示出传统加工步骤的潜在减少,为制备核应用的高质量材料提供了更有效的途径。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/e091/11509579/7f8d72414342/materials-17-05078-g013.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/e091/11509579/575e61d7d2e9/materials-17-05078-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/e091/11509579/dee8b74eecdb/materials-17-05078-g010.jpg
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本文引用的文献

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Materials (Basel). 2024 May 24;17(11):2531. doi: 10.3390/ma17112531.
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Modeling of Closure of Metallurgical Discontinuities in the Process of Forging Zirconium Alloy.锆合金锻造过程中冶金不连续处闭合的建模
Materials (Basel). 2023 Aug 2;16(15):5431. doi: 10.3390/ma16155431.
3
The Effect of Radial-Shear Rolling Deformation Processing on the Structure and Properties of Zr-2.5Nb Alloy.
径向剪切轧制变形加工对Zr-2.5Nb合金组织与性能的影响
Materials (Basel). 2023 May 21;16(10):3873. doi: 10.3390/ma16103873.
4
Investigation of the Influence of Hot Forging Parameters on the Closing Conditions of Internal Metallurgical Defects in Zirconium Alloy Ingots.热锻参数对锆合金铸锭内部冶金缺陷闭合条件的影响研究
Materials (Basel). 2023 Feb 8;16(4):1427. doi: 10.3390/ma16041427.
5
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Materials (Basel). 2023 Jan 25;16(3):1062. doi: 10.3390/ma16031062.
6
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