Study on instability mechanisms and control of coal pillar spalling and coal crumbs leakage during working face crossing faults.

The stability of coal pillars in fault areas is crucial for ensuring the safe passage of working faces. Based on field observations, frequent coal pillar spalling and substantial tectonic coal crumbs leakage, as well as tilting of hydraulic supports, are observed when working faces transition from primary coal to tectonic coal. To analyze the instability mechanisms behind these phenomena, this paper establishes a mechanical model of coal pillars in fault areas and analyzes the distribution of tectonic stresses and factors affecting the stability of coal pillars. The results indicate that horizontal tectonic stress adheres to an exponential function dependent on the angle factor, where (k) is a parameter associated with the friction angle of the coal body, the dip angle of the fault, and the friction angle of the fault plane. The stability of coal pillars is influenced by factors such as roof and floor pressures, coal pillar integrity, mining height, and shield support force, with coal pillar integrity being the most critical. To ensure the smooth passage of working faces through faults, this study proposes a combined control technique of "inclined mining" and "grouting," including reducing mining heights, adjusting the slope of working face advancement, and pre-grouting of coal pillars. Industrial experiments conducted on-site have shown improved integrity of tectonic coal, enabling the working face to pass through faults smoothly and significantly increasing production efficiency.