Huang Chengyu, Sun Jinsong, Liu Zhiwei, Li Bo, Sun Mingchen, Liu Hansong, Zhao Yan, Zhang Peng, Bao Jianwen
School of Materials Science and Engineering, Beihang University, Beijing 100191, China.
AVIC Manufacturing Technology Institute Composite Technology Center, Beijing 101300, China.
Materials (Basel). 2024 Dec 5;17(23):5962. doi: 10.3390/ma17235962.
Carbon fiber (CF)-reinforced polyimide (PI) resin matrix composites have great application potential in areas such as rail transport, medical devices, and aerospace due to their excellent thermal stability, dielectric properties, solvent resistance, and mechanical properties. However, the epoxy sizing agent used for traditional carbon fiber cannot withstand the processing temperature of polyimide resin, of up to 350 °C, resulting in the formation of pores or defects at the interface between the fiber and the resin matrix, leading to the degradation of the overall composite properties. To overcome this problem, in this study, a low-molecular-weight thermosetting polyimide sizing agent was prepared and the processability of the sized carbon fiber was optimized by a thermoplastic polyimide. Compared with the unsized carbon fiber polyimide composites, the interfacial properties of the composites after the polyimide sizing treatment were significantly improved, with the interfacial shear strength (IFSS) increasing from 82.08 MPa to 136.27 MPa, the interlaminar shear strength (ILSS) increasing from 103.7 to 124.9 MPa, and the bending strength increasing from 2262.2 MPa to 2562.1 MPa. The sizing agent acts as a bridge between the carbon fiber and polyimide resin, with anchorage and bonding at the interface between the fiber and resin, which are beneficial for enhancing the interface performance of composites.
碳纤维(CF)增强聚酰亚胺(PI)树脂基复合材料因其优异的热稳定性、介电性能、耐溶剂性和机械性能,在铁路运输、医疗设备和航空航天等领域具有巨大的应用潜力。然而,用于传统碳纤维的环氧上浆剂无法承受高达350°C的聚酰亚胺树脂加工温度,导致纤维与树脂基体界面处形成孔隙或缺陷,从而使复合材料的整体性能下降。为克服这一问题,本研究制备了一种低分子量热固性聚酰亚胺上浆剂,并通过热塑性聚酰亚胺优化了上浆碳纤维的加工性能。与未上浆的碳纤维聚酰亚胺复合材料相比,聚酰亚胺上浆处理后的复合材料界面性能显著提高,界面剪切强度(IFSS)从82.08 MPa提高到136.27 MPa,层间剪切强度(ILSS)从103.7 MPa提高到124.9 MPa,弯曲强度从2262.2 MPa提高到2562.1 MPa。上浆剂在碳纤维和聚酰亚胺树脂之间起到桥梁作用,在纤维与树脂的界面处起到锚固和粘结作用,有利于提高复合材料的界面性能。