Mottalib Md Abdul, Islam Md Hasan, Dhar Mohon Chandra, Akhtar Kawsar, Goni Md Abdul
Institute of Leather Engineering and Technology, University of Dhaka, Dhaka 1209, Bangladesh.
Department of Biological and Physical Sciences, South Carolina State University, Orangeburg, South Carolina 29117, United States.
ACS Omega. 2024 Dec 18;9(52):51175-51190. doi: 10.1021/acsomega.4c07015. eCollection 2024 Dec 31.
Food packaging industries generally use petroleum-based packaging materials that are non-biodegradable and harmful to the environment. Eco-friendly polymers such as chitosan (CH), gelatin (GE), and cellulose nanocrystals (CNCs) are leading viable alternatives to plastics traditionally used in packaging because of their higher functionality and biodegradability. In this study, an innovative approach has been disclosed to prepare new packaging materials by utilizing chitosan, gelatin, and cellulose nanocrystals (CNCs) through a simple solution casting method. GE and CNCs have been isolated from prawn shells and jute fiber, respectively. Utilization of Hilsa fish scale biowaste was a new and first approach for gelatin extraction. Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), thermogravimetric analysis (TGA), UV-vis spectroscopy, and scanning electron microscopy (SEM) were used to examine the functional and morphological features of fish scale gelatin, chitosan, CNCs, and the resulting composite films. The synthesized film materials were analyzed for their mechanical strength, solubility, apparent density, swelling behavior, biodegradability, light transmittance, and transparency. The impregnation of CNCs into the polymer amalgam milieu effectively enhanced their physicochemical and biological properties. The degree of swelling in composite matrices was found to be increased gradually, whereas the solubility was decreased due to the cross-linking effect of CNCs. Elongation at break in the gelatin-chitosan (GC) film was observed as 48%. However, the incorporation of CNCs into the GC matrix potentially enhanced the elongation at break property to 64.05%, 62.86%, and 59.21% in GC1, GC2, and GC3 bioplastic films, respectively. The purified chitosan-gelatin films showed a tensile strength of 12.24 N/mm, which was increased to 13.93 N/mm with the addition of 1.00% CNCs. The composite films were found to be highly transparent and stable in an ambient atmosphere. However, 49-60% deformation occurred in the composite materials after 7 days, whereas 71-84% biodegradation was realized after 21 days, when the respective composite films were subjected to a natural soil environment. These novel composite films possess all essential interesting features, such as biocompatibility, transparency, smoothness of surfaces, and biodegradability, making them suitable for use as packaging materials in different industries.
食品包装行业通常使用基于石油的包装材料,这些材料不可生物降解且对环境有害。壳聚糖(CH)、明胶(GE)和纤维素纳米晶体(CNCs)等环保聚合物由于其更高的功能性和生物降解性,是传统包装中使用的塑料的主要可行替代品。在本研究中,公开了一种创新方法,通过简单的溶液浇铸法利用壳聚糖、明胶和纤维素纳米晶体(CNCs)制备新型包装材料。GE和CNCs分别从虾壳和黄麻纤维中分离出来。利用鲥鱼鳞生物废料提取明胶是一种全新的首创方法。采用傅里叶变换红外光谱(FTIR)、X射线衍射(XRD)、热重分析(TGA)、紫外可见光谱和扫描电子显微镜(SEM)来研究鱼鳞明胶、壳聚糖、CNCs以及所得复合薄膜的功能和形态特征。对合成的薄膜材料进行了机械强度、溶解性、表观密度、溶胀行为、生物降解性、透光率和透明度分析。将CNCs浸渍到聚合物混合物环境中有效地增强了它们的物理化学和生物学性能。发现复合基质中的溶胀度逐渐增加,而由于CNCs的交联作用,溶解度降低。明胶 - 壳聚糖(GC)薄膜的断裂伸长率为48%。然而,在GC1、GC2和GC3生物塑料薄膜中,将CNCs掺入GC基质中可使断裂伸长率分别潜在地提高到64.05%、62.86%和59.21%。纯化的壳聚糖 - 明胶薄膜的拉伸强度为12.24 N/mm,添加1.00%的CNCs后提高到13.93 N/mm。发现复合薄膜在环境大气中高度透明且稳定。然而,当将相应的复合薄膜置于自然土壤环境中时,7天后复合材料发生49 - 60%的变形,21天后实现71 - 84%的生物降解。这些新型复合薄膜具有所有基本的有趣特性,如生物相容性、透明度、表面光滑度和生物降解性,使其适合在不同行业用作包装材料。