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超声滚压与单点金刚石车削相结合的铝合金反射镜加工技术研究

Investigation on Aluminum Alloy Reflector Mirror Processing Technology Combining Ultrasonic Rolling and Single-Point Diamond Turning.

作者信息

Ma Yuanhao, Li Zhanjie, Jin Gang, Zhang Xiangyu, Li Longsi, Lin Huaixin, Wang Guangyu, Long Zhenyu

机构信息

School of Mechanical Engineering, Tianjin University of Technology and Education, Tianjin 300222, China.

出版信息

Micromachines (Basel). 2024 Dec 22;15(12):1527. doi: 10.3390/mi15121527.

DOI:10.3390/mi15121527
PMID:39770280
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC11728109/
Abstract

In the process of aluminum alloy reflector mirror processing, the structural defects of aluminum alloys present bottlenecks restricting the development of aluminum alloy reflector mirror processing technologies. Therefore, this study proposes an aluminum alloy reflector mirror processing method involving ultrasonic rolling and single-point diamond turning. The core idea of this method is to use ultrasonic rolling to pretreat the surface of the workpiece to refine the grains and increase the hardness, then perform single-point diamond turning to improve the optical reflection performance. In this study, an ultrasonic rolling cutting experiment was carried out, and the influence of the material preparation method on the microstructure and hardness of the workpiece was analyzed. An ultrasonic rolling single-point diamond turning experiment was carried out, and the influence of the material preparation method on the reflection performance of single-point diamond turning was studied. Results showed that compared with single-point diamond turning after ordinary milling, the ultrasonic rolling single-point diamond turning method has certain advantages in improving the surface reflection performance, with an increase of 5.116%. The method proposed in this study can provide new ideas for the high-quality processing of aluminum alloy reflector mirrors.

摘要

在铝合金反射镜加工过程中，铝合金的结构缺陷成为制约铝合金反射镜加工技术发展的瓶颈。因此，本研究提出一种涉及超声滚压和单点金刚石车削的铝合金反射镜加工方法。该方法的核心思想是利用超声滚压对工件表面进行预处理，细化晶粒并提高硬度，然后进行单点金刚石车削以改善光学反射性能。本研究进行了超声滚压切削实验，分析了材料制备方法对工件微观组织和硬度的影响。进行了超声滚压单点金刚石车削实验，研究了材料制备方法对单点金刚石车削反射性能的影响。结果表明，与普通铣削后进行单点金刚石车削相比，超声滚压单点金刚石车削方法在提高表面反射性能方面具有一定优势，提高了5.116%。本研究提出的方法可为铝合金反射镜的高质量加工提供新思路。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/1e66f2306bcb/micromachines-15-01527-g013.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/1c2f385f5b57/micromachines-15-01527-g001.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/1d77662eb32a/micromachines-15-01527-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/a9f4e810a2b7/micromachines-15-01527-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/40bda2dee8d0/micromachines-15-01527-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/d5bbd8c0c4eb/micromachines-15-01527-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/48b1e769cc18/micromachines-15-01527-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/458923877ecc/micromachines-15-01527-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/9fd6061ac69e/micromachines-15-01527-g012.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/1e66f2306bcb/micromachines-15-01527-g013.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/1c2f385f5b57/micromachines-15-01527-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/31d87fe2c160/micromachines-15-01527-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/e2df6c5de13b/micromachines-15-01527-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/9966126a7723/micromachines-15-01527-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/27c79cb9222e/micromachines-15-01527-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/1d77662eb32a/micromachines-15-01527-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/a9f4e810a2b7/micromachines-15-01527-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/40bda2dee8d0/micromachines-15-01527-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/d5bbd8c0c4eb/micromachines-15-01527-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/48b1e769cc18/micromachines-15-01527-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/458923877ecc/micromachines-15-01527-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/9fd6061ac69e/micromachines-15-01527-g012.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/6b2e/11728109/1e66f2306bcb/micromachines-15-01527-g013.jpg

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本文引用的文献

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2
Influence of Lubricant Environment on Machined Surface Quality in Single-Point Diamond Turning of Ferrous Metal.润滑环境对黑色金属单点金刚石车削加工表面质量的影响
Micromachines (Basel). 2021 Sep 15;12(9):1110. doi: 10.3390/mi12091110.
3
Effect of Surface Ultrasonic Rolling Treatment on Rolling Contact Fatigue Life of D2 Wheel Steel.
表面超声滚压处理对D2车轮钢滚动接触疲劳寿命的影响
Materials (Basel). 2020 Nov 29;13(23):5438. doi: 10.3390/ma13235438.
4
Effect of Multi-Pass Ultrasonic Surface Rolling on the Mechanical and Fatigue Properties of HIP Ti-6Al-4V Alloy.多道次超声表面滚压对热等静压Ti-6Al-4V合金力学性能和疲劳性能的影响
Materials (Basel). 2017 Feb 6;10(2):133. doi: 10.3390/ma10020133.
5
Direct polishing of aluminum mirrors with higher quality and accuracy.直接对铝镜进行更高质量和精度的抛光。
Appl Opt. 2015 Sep 10;54(26):7835-41. doi: 10.1364/AO.54.007835.