An Jiadai, Dai Xianying, Liu Ying, Huang Kama, Zhang Dengke
School of Physics and Telecommunication Engineering, Zhoukou Normal University, Zhoukou, 466000, China.
School of Microelectronics, Xidian University, Xi'an, 710071, China.
Heliyon. 2024 Dec 17;11(1):e41304. doi: 10.1016/j.heliyon.2024.e41304. eCollection 2025 Jan 15.
Based on the application demand of metal-organic framework (MOFs) materials in environmental science, energy conversion, biomedicine and other fields, its efficient synthesis method has attracted much attention. Microwave method has become one of the most competitive and potential methods because of its low cost, high efficiency and green environmental protection. However, the traditional microwave assisted synthesis of MOFs materials mostly uses microwave oven as the reaction chamber, or small-scale microwave reactor. There are many problems such as uneven heating, low microwave utilization rate and low one-time synthesis yield. In view of the above problems, the design and process optimization of a new type reaction chamber for microwave synthesis of MOFs materials were studied in this paper. A material synthesis reactor using waveguide as microwave source was designed. The structure model of the reactor was optimized by multi-physics numerical simulation, and better heating uniformity and microwave utilization were obtained. At the same time, the optimization test of key process parameters was designed by orthogonal method, and the optimal process parameter combination of this model for the synthesis of MOFs materials was obtained: microwave power is 200 W, irradiation time is 100 min, and reagent concentration is 50 mM/L. This study will promote the microwave method to achieve more efficient and uniform MOFs material synthesis, which is of great significance for further improving material yield and properties and industrial practical applications.
基于金属有机框架(MOFs)材料在环境科学、能量转换、生物医药等领域的应用需求,其高效合成方法备受关注。微波法因其低成本、高效率和绿色环保等特点,已成为最具竞争力和潜力的方法之一。然而,传统的微波辅助合成MOFs材料大多使用微波炉作为反应腔,或小型微波反应器。存在加热不均匀、微波利用率低和一次性合成产率低等诸多问题。针对上述问题,本文研究了一种用于微波合成MOFs材料的新型反应腔的设计与工艺优化。设计了一种以波导为微波源的材料合成反应器。通过多物理场数值模拟对反应器的结构模型进行了优化,获得了较好的加热均匀性和微波利用率。同时,采用正交法设计了关键工艺参数的优化试验,得到了该模型合成MOFs材料的最佳工艺参数组合:微波功率为200W,辐照时间为100min,试剂浓度为50mM/L。本研究将推动微波法实现更高效、均匀的MOFs材料合成,对进一步提高材料产率和性能以及工业实际应用具有重要意义。