Guan Chenglong, Zhan Lihua, Yao Shunming
College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China.
State Key Laboratory of High-performance Complex Manufacturing, Central South University, Changsha 410083, China.
Polymers (Basel). 2022 Aug 25;14(17):3484. doi: 10.3390/polym14173484.
As an attractive alternative to the traditional autoclave curing process, microwave curing has been widely used for manufacturing high-performance composites. However, the nonuniform temperature distribution during composite curing is the main problem faced by the microwave curing process, which limits its application in the aerospace industry. This paper studied the regulating effects of cavity structure and mechanical optimization methods on the uniformity of the microwave field by numerical analysis and finite element simulation, and an octagonal microwave heating device with multi-microwave generators, mode stirrers and mobile platform was developed independently and the experimental verification were finally carried out. The results showed that compared with the traditional heating device, the T800/602 carbon fiber reinforced composite laminates cured in the regulating device of microwave heating uniformity established in this paper had more uniform temperature field distribution, a more synchronous curing process and lower residual stresses.
作为传统高压釜固化工艺的一种有吸引力的替代方法,微波固化已广泛应用于高性能复合材料的制造。然而,复合材料固化过程中温度分布不均匀是微波固化工艺面临的主要问题,这限制了其在航空航天工业中的应用。本文通过数值分析和有限元模拟研究了腔体结构和机械优化方法对微波场均匀性的调节作用,并自主研制了一种具有多微波发生器、模式搅拌器和移动平台的八角形微波加热装置,最后进行了实验验证。结果表明,与传统加热装置相比,在本文建立的微波加热均匀性调节装置中固化的T800/602碳纤维增强复合材料层压板具有更均匀的温度场分布、更同步的固化过程和更低的残余应力。