Bed Rashmi K, Kumar V Ravi, RaviKumar Ameeta
Department of Biotechnology, Savitribai Phule Pune University, Ganeshkhind Road, Pune, 411007, India.
Chemical Engineering and Process Development Division, National Chemical Laboratory, Pune, 411008, India.
AMB Express. 2025 Feb 7;15(1):23. doi: 10.1186/s13568-024-01772-7.
The oleaginous fungus, Aspergillus terreus when subjected to random chemical mutagenesis led to isolation of TB21 variant with improved lipid content (78.1%) as compared to wild type (49.8%). The fungal wet biomass grown on sugarcane bagasse hydrolysate (SCBH) was subjected to one-step in-situ (direct) acid transesterification to optimize its conversion to biodiesel using a 2-level factorial statistical design of experiments. The process optimization revealed that wet biomass and methanol were the most significant factors and in a short reaction time period of 5 min with low methanol: wet biomass ratio (10:1) influenced FAME production Statistical optimization studies showed that TB21 exhibited a higher FAME content of 76.5 and 38.1% (w/w) from wet and dry biomass, respectively when compared to wild type (48.1 and 24.5%). FAME productivity (0.55 h) and a yield (66 gL) were achieved when TB21 was grown on SCBH for 120 h at 30 °C. The FAME profile from the wet biomass of TB21 grown on SCBH had desirable amounts of saturated (77.7%), monounsaturated (7.2%), and polyunsaturated (2.4%) methyl esters. Physico-chemical properties of TB21-derived biodiesel were determined, namely, density(0.88 g cm), kinematic viscosity (4.1 mm s), iodine value (96.82), cetane number (55.31), free fatty acid content (0.15%), total acid number (0.3 NaOH mg g), meeting international (ASTM D6751, EN 14214) and Indian (IS 15607) standards. Thus, the direct one-pot in situ transesterification reaction using wet biomass of variant TB21 strain showed improved production and quality of biodiesel with potential large scale application using the low-cost substrate (SCBH).
将产油真菌土曲霉进行随机化学诱变后,分离出了TB21变体,与野生型(49.8%)相比,其脂质含量有所提高(78.1%)。以甘蔗渣水解液(SCBH)为培养基培养的真菌湿生物质,采用二水平析因统计实验设计进行一步原位(直接)酸酯交换反应,以优化其转化为生物柴油的过程。工艺优化表明,湿生物质和甲醇是最显著的因素,在5分钟的短反应时间内,低甲醇与湿生物质比例(10:1)影响脂肪酸甲酯(FAME)的产量。统计优化研究表明,与野生型(48.1%和24.5%)相比,TB21分别从湿生物质和干生物质中获得的FAME含量更高,分别为76.5%和38.1%(w/w)。当TB21在30℃下于SCBH上培养120小时时,FAME生产率为(0.55 h),产量为(66 g/L)。在SCBH上生长的TB21湿生物质的FAME谱中,饱和甲酯(77.7%)、单不饱和甲酯(7.2%)和多不饱和甲酯(2.4%)的含量理想。测定了TB21衍生生物柴油的理化性质,即密度(0.88 g/cm)、运动粘度(4.1 mm²/s)、碘值(96.82)、十六烷值(55.31)、游离脂肪酸含量(0.15%)、总酸值(0.3 NaOH mg/g),符合国际(ASTM D6751、EN 14214)和印度(IS 15607)标准。因此,使用变体TB21菌株的湿生物质进行直接一锅原位酯交换反应,显示出生物柴油产量和质量的提高,并具有使用低成本底物(SCBH)进行大规模应用的潜力。