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通过原位酯交换优化用于生物柴油生产的土曲霉变种TB21湿生物质。

Aspergillus terreus variant TB21 wet biomass optimized by in-situ transesterification for biodiesel production.

作者信息

Bed Rashmi K, Kumar V Ravi, RaviKumar Ameeta

机构信息

Department of Biotechnology, Savitribai Phule Pune University, Ganeshkhind Road, Pune, 411007, India.

Chemical Engineering and Process Development Division, National Chemical Laboratory, Pune, 411008, India.

出版信息

AMB Express. 2025 Feb 7;15(1):23. doi: 10.1186/s13568-024-01772-7.

Abstract

The oleaginous fungus, Aspergillus terreus when subjected to random chemical mutagenesis led to isolation of TB21 variant with improved lipid content (78.1%) as compared to wild type (49.8%). The fungal wet biomass grown on sugarcane bagasse hydrolysate (SCBH) was subjected to one-step in-situ (direct) acid transesterification to optimize its conversion to biodiesel using a 2-level factorial statistical design of experiments. The process optimization revealed that wet biomass and methanol were the most significant factors and in a short reaction time period of 5 min with low methanol: wet biomass ratio (10:1) influenced FAME production Statistical optimization studies showed that TB21 exhibited a higher FAME content of 76.5 and 38.1% (w/w) from wet and dry biomass, respectively when compared to wild type (48.1 and 24.5%). FAME productivity (0.55 h) and a yield (66 gL) were achieved when TB21 was grown on SCBH for 120 h at 30 °C. The FAME profile from the wet biomass of TB21 grown on SCBH had desirable amounts of saturated (77.7%), monounsaturated (7.2%), and polyunsaturated (2.4%) methyl esters. Physico-chemical properties of TB21-derived biodiesel were determined, namely, density(0.88 g cm), kinematic viscosity (4.1 mm s), iodine value (96.82), cetane number (55.31), free fatty acid content (0.15%), total acid number (0.3 NaOH mg g), meeting international (ASTM D6751, EN 14214) and Indian (IS 15607) standards. Thus, the direct one-pot in situ transesterification reaction using wet biomass of variant TB21 strain showed improved production and quality of biodiesel with potential large scale application using the low-cost substrate (SCBH).

摘要

将产油真菌土曲霉进行随机化学诱变后,分离出了TB21变体,与野生型(49.8%)相比,其脂质含量有所提高(78.1%)。以甘蔗渣水解液(SCBH)为培养基培养的真菌湿生物质,采用二水平析因统计实验设计进行一步原位(直接)酸酯交换反应,以优化其转化为生物柴油的过程。工艺优化表明,湿生物质和甲醇是最显著的因素,在5分钟的短反应时间内,低甲醇与湿生物质比例(10:1)影响脂肪酸甲酯(FAME)的产量。统计优化研究表明,与野生型(48.1%和24.5%)相比,TB21分别从湿生物质和干生物质中获得的FAME含量更高,分别为76.5%和38.1%(w/w)。当TB21在30℃下于SCBH上培养120小时时,FAME生产率为(0.55 h),产量为(66 g/L)。在SCBH上生长的TB21湿生物质的FAME谱中,饱和甲酯(77.7%)、单不饱和甲酯(7.2%)和多不饱和甲酯(2.4%)的含量理想。测定了TB21衍生生物柴油的理化性质,即密度(0.88 g/cm)、运动粘度(4.1 mm²/s)、碘值(96.82)、十六烷值(55.31)、游离脂肪酸含量(0.15%)、总酸值(0.3 NaOH mg/g),符合国际(ASTM D6751、EN 14214)和印度(IS 15607)标准。因此,使用变体TB21菌株的湿生物质进行直接一锅原位酯交换反应,显示出生物柴油产量和质量的提高,并具有使用低成本底物(SCBH)进行大规模应用的潜力。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b562/11806177/3edec8f34846/13568_2024_1772_Fig1_HTML.jpg

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