Abdeen Mohamed Anwer, Wu Weibin, Salem Abouelnadar El, Elbeltagi Ahmed, Salem Ali, Metwally Khaled A, Zhang Guozhong, Elwakeel Abdallah Elshawadfy
College of Engineering, South China Agricultural University, Guangzhou, 510642, China.
Agricultural Engineering Department, College of Agriculture, Zagazig University, Zagazig, 44519, Egypt.
Sci Rep. 2025 Feb 20;15(1):6250. doi: 10.1038/s41598-025-91118-5.
Improving rice threshing unit performance and structure significantly enhances the thresher's overall efficiency by raising its productivity while lowering costs and power consumption. This study evaluated and optimized longitudinal axial flow threshing device performance using two threshers' structures, namely conical thresher and drum thresher, under different rotating speeds of 1100, 1300, and 1500 rpm and feeding rates of 0.8, 1.1, and 1.4 kg/s. The studied parameters were evaluated regarding thresher throughput, efficiency, seed damage, and specific energy, and it was figured that the experimental parameters greatly affected the whole performance of the threshing unit. The drum thresher increased the threshing throughput from 2304 to 2448 kg/h and maximized the efficiency from 98.6 to 99.07% at 1500 rpm rotation speed and 1.8 kg/s feeding rate. Moreover, it reduced the specific energy from 3.37 to 3.15 kW.h/ton for the experimental variables 1100 rpm speed and 1.4 kg/s feeding. The lowest damage rate of 0.24% was recorded using the drum thresher at a feeding rate of 0.8 kg/s and 1100 rotating speed. These results highlight the distinct effect of the new thresher structure and operating parameters on the rice threshing device's overall effectiveness for medium-sized combine harvesters.
显著改善水稻脱粒装置的性能和结构,可通过提高其生产率、降低成本和功耗来大幅提升脱粒机的整体效率。本研究使用两种脱粒机结构,即锥形脱粒机和滚筒脱粒机,在1100、1300和1500转/分钟的不同转速以及0.8、1.1和1.4千克/秒的喂入量下,对纵向轴流脱粒装置的性能进行评估和优化。针对脱粒机的产量、效率、种子损伤和单位能耗对研究参数进行了评估,结果表明实验参数对脱粒装置的整体性能有很大影响。在1500转/分钟的转速和1.8千克/秒的喂入量下,滚筒脱粒机将脱粒产量从2304千克/小时提高到2448千克/小时,并将效率最大化至98.6%至99.07%。此外,对于1100转/分钟的转速和1.4千克/秒的喂入量这一实验变量,其单位能耗从3.37千瓦·时/吨降至3.15千瓦·时/吨。在0.8千克/秒的喂入量和1100转/分钟的转速下使用滚筒脱粒机时,记录到最低损伤率为0.24%。这些结果突出了新型脱粒机结构和运行参数对中型联合收割机水稻脱粒装置整体效能的显著影响。