Reiche Thorben, Hageskal Gunhild, Mares Mihai, Hoel Sunniva, Tøndervik Anne, Heggeset Tonje Marita Bjerkan, Haugen Tone, Sperstad Sigri Bakken, Trøen Hanne Hein, Bjørkøy Solfrid, Jakobsen Anita Nordeng
Department of Biotechnology and Food Science, Norwegian University of Science and Technology, Trondheim, Norway.
Department of Biotechnology and Nanomedicine, SINTEF Industry, Trondheim, Norway.
Appl Environ Microbiol. 2025 Mar 19;91(3):e0240124. doi: 10.1128/aem.02401-24. Epub 2025 Feb 26.
Broiler processing environments are a source of spoilage bacteria and potential pathogens. The aim of this study was to investigate the impact of cleaning and disinfection (C&D) on bacterial load and diversity in two broiler processing plants and to determine the efficacy of industry-standard disinfectants (DIs). C&D significantly reduced average bacterial loads on surfaces from 3.7 to 1.8 log CFU/cm in Plant A and from 7.0 to 3.8 log CFU/cm in Plant B ( < 0.001). Metataxonomics revealed that and an unknown Enterobacteriaceae genus dominated before C&D in Plants A and B, respectively, while was predominant after C&D in both plants. Bacterial diversity only declined significantly after C&D in Plant B. Bacterial loads also declined across hygienic zones along the broiler processing line in Plant A. During slaughter, , , and dominated, and bacterial loads were significantly higher compared with post-slaughter zones, which were dominated by . Culture-dependent analyses confirmed the presence of spp. and also bacteria affecting food safety, including , , , , and . A selection of these was tested against DIs using robotic high-throughput screening. At the recommended user concentrations, DIs effectively inhibited planktonic bacteria and significantly reduced mono-species biofilms. However, none of the DIs completely eradicated all biofilms at these concentrations, with survival rates ranging from 7% to 53%, depending on the DI. In conclusion, C&D effectively reduces the bacterial burden and reshapes the bacterial microbiota with incomplete biofilm eradication by commercial DIs.IMPORTANCEBroiler meat continues to be involved in bacterial disease outbreaks. The surface microbiota in broiler processing environments can be a source of contaminating bacteria. Our study highlights the importance of effective C&D routines since potential pathogens and spoilage bacteria are found in these environments. Furthermore, the study provides evidence of biofilms surviving high concentrations of industry-standard DIs. This emphasizes the importance of additional measures to facilitate biofilm removal, such as mechanical cleaning, but also suggests that there is a need for DIs with stronger biofilm eradication capabilities. Ultimately, it is important to understand and continuously improve the state of hygiene in broiler processing plants to mitigate the risk of foodborne disease outbreaks.
肉鸡加工环境是腐败细菌和潜在病原体的来源。本研究的目的是调查清洁和消毒(C&D)对两家肉鸡加工厂细菌载量和多样性的影响,并确定行业标准消毒剂(DIs)的效果。C&D显著降低了A厂表面的平均细菌载量,从3.7 log CFU/cm降至1.8 log CFU/cm,B厂从7.0 log CFU/cm降至3.8 log CFU/cm(<0.001)。宏分类学显示,A厂和B厂在C&D之前分别以 菌属和一个未知肠杆菌属为主,而在C&D之后,两个厂均以 菌属为主。仅B厂在C&D后细菌多样性显著下降。A厂沿肉鸡加工生产线的卫生区域细菌载量也有所下降。屠宰期间, 菌属、 菌属和 菌属占主导,与以 菌属为主的屠宰后区域相比,细菌载量显著更高。基于培养的分析证实了 菌属的存在,以及影响食品安全的细菌,包括 菌属、 菌属、 菌属、 菌属和 菌属。使用机器人高通量筛选对其中一部分细菌进行了针对DIs的测试。在推荐的用户浓度下,DIs有效抑制了浮游细菌,并显著减少了单物种生物膜。然而,在这些浓度下,没有一种DIs能完全根除所有生物膜,存活率在7%至53%之间,具体取决于消毒剂。总之,C&D有效降低了细菌负荷,并重塑了细菌微生物群,但商业DIs对生物膜的根除并不彻底。
重要性
禽肉继续与细菌性疾病爆发有关。肉鸡加工环境中的表面微生物群可能是污染细菌的来源。我们的研究强调了有效C&D程序的重要性,因为在这些环境中发现了潜在病原体和腐败细菌。此外,该研究提供了生物膜在高浓度行业标准DIs下存活的证据。这强调了采取额外措施促进生物膜去除的重要性,如机械清洁,但也表明需要具有更强生物膜根除能力的DIs。最终,了解并持续改善肉鸡加工厂的卫生状况对于降低食源性疾病爆发的风险至关重要。